Descriptions of the functions
-- Experience the epitome of efficiency with our Drive unit! Outfitted with a powerful motor and reducer, it not only ensures the impeccable rotation of pipes but also guarantees a silky-smooth transit on rails, making your operations seamless.
-- Meet our Idler unit, the unswerving support system that works in perfect harmony with the Drive unit, ensuring unyielding stability of the pipe throughout your operations.
-- Adjust with utmost ease! Our rollers allow effortless modification of distance to perfectly fit various pipe or tank diameters, delivering unparalleled versatility for a wide range of operational demands.
-- Achieve unmatched precision with our variable speed controls, enabling operators to finely adjust rotation speeds to meet the most exacting welding precision standards.
-- Safety takes center stage with our integrated features, including overload protection and emergency stop buttons, reassuring operators of a secure working environment.
Conventional Rotator Design Features:
It is extensively utilized for welding, installation, and polishing of cylindrical structures across the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind energy sectors, pipelines, boilers,shipyards, steel structures,and nuclear power fields, among many others.
Our turning rolls set a new standard in efficiency, effortlessly rotating cylindrical containers during welding and fabrication to significantly boost production quality. Crafted for durability, these robust conventional turning rolls thrive in the most challenging environments. Effortless control is achieved through a powered drive unit operated by a sophisticated five-function pendant, featuring a variable speed potentiometer for precise management over the rotating vessel.
Adapt with finesse by adjusting the center distance of the roller group using reserved bolt holes or screws, allowing seamless customization to accommodate workpieces of varying diameters.
Featuring a robust steel-rubber combination roller, our equipment boasts substantial load-bearing capacity and outstanding driving power, complete with an inverter for stepless speed regulation, offering an extensive speed range and impressive starting torque.
Weldsuccess delivers welding rotators in diverse capacities ranging from, 1 ton to over 1000tons, accommodating a wide variety of workpiece sizes with ease.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers come with precision-engineered all-fabricated-steel bases and adjustable wheel carriages to fit vessels of various diameters, while ensuring a consistent center-line. The drive motor is a state-of-the-art inverter-controlled variable frequency AC type, complete with fan cooling. Durability is enhanced through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. Lifting holes on the frames allow for effortless maneuverability. Control boxes feature IP55 rated enclosures and utilize variable frequency AC control electrical systems, all fully compliant with CE standards. Our company proudly holds ISO 9001:2015 Quality Management System certification, guaranteeing that our products consistently meet the apex of safety and quality standards in the weld automation industry.
WorkShop
As a Professional Welding Rotators Manufacturer, we boast unparalleled global expertise
With over 20 years of specialized experience in the production of welding rotators, welding positioners, and welding manipulators,
We operate cutting-edge 6 advanced production lines equipped with the latest technology. We proudly serve discerning clients across Europe, the U.S., the Middle East, and beyond, delivering exceptional quality and reliability that transcends borders.
The products we offer proudly carry the hallmark of excellence, CE Marking: This globally recognized symbol of trust and quality ensures our products adhere to stringent European standards, reflecting our dedication to excellence. Our products adhere to rigorous industry standards, a testament to their exceptional quality and unwavering reliability. ISO9001 Quality Management System Certification: Our unwavering commitment to excellence is exemplified by our alignment with international benchmarks, guaranteeing outstanding performance in every facet.We ensure full compliance with the highest international standards, consistently delivering superior performance that surpasses expectations.Your satisfaction is our ultimate achievement.
Leveraging our extensive and varied case experience, we provide tailored customization with pinpoint precision, effectively addressing unique client requirements.
Our company ethos: 'Customer demand first, product quality and business reputation first.' We're committed to fostering long-term relationships built on trust and reliability.
Company Overview: Uncover the rich legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where groundbreaking innovation meets unparalleled service excellence.
Product Certifications: Our array of certifications underscores our unwavering commitment to safety, quality, and unparalleled excellence.
Warranty and After-SalesService: Experience unmatched support with our comprehensive warranty and service offerings, ensuring satisfaction at every stage.
1. Enjoy the peace of mind that comes with a 12-month warranty covering the entire machine, designed to assure quality and durability.
2. During this warranty period, should any issues arise due to manufacturing defects, we take full responsibility for prompt resolution, ensuring your satisfaction.
3. Post-warranty, benefit from complimentary, expert technical advisory support throughout the lifespan of your machine, maintaining optimal performance.
4. Our team of expert engineers is on standby to provide on-site services as needed, guaranteeing optimal performance and support every step of the way.
Frequently Asked Questions (FAQs): Discover clear answers and find solutions to common inquiries about our cutting-edge products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We are both a direct manufacturer and trading company, offering you the best of both worlds for unparalleled value and superior quality.
2) Q: Where is your factory located, and how can I visit?
A: Our state-of-the-art factory is nestled in the dynamic city of Wuxi, Jiangsu Province, China, a hub of innovation and manufacturing excellence.Visitors can conveniently fly to Shanghai airport, with a scenic drive from Shanghai to Wuxi taking approximately 2 hours by car, providing a delightful journey. We look forward to welcoming you. 3) Q: How does your factory ensure quality control?A: Quality is our utmost priority. Our factory proudly holds ISO certification, SGS reports, and the CE certificate, symbolizing our unwavering dedication to excellence.
4) Q: Does your company offer CIF pricing?
A: Absolutely, we provide transparent CIF pricing on quotes, tailored to various destination ports and adaptable monthly schedules to meet your needs.
5) Q: Is it possible to have my logo on the product?
A: We offer bespoke logo services to ensure your brand stands out. A service fee may apply for logo creation, or we can seamlessly integrate pre-designed logos you provide.
6) Q: Can your equipment be customized to specific needs?
A: Absolutely, our skilled design team excels in crafting bespoke solutions tailored precisely to meet your specific requirements and exceed expectations.On-Site Operations: Experience the seamless integration of innovative solutions within our state-of-the-art facilities, where excellence is the standard.State-of-the-Art Machining Equipment: Unleash the power of advanced technology! Experience a new era of precision and efficiency in every operation with our cutting-edge machining equipment, setting the standard for excellence.
Secure Packaging: Protect your valuable investments with our robust packaging solutions. Engineered to perfection, they safeguard your products during transit, ensuring they arrive in impeccable condition.
Efficient Container Loading for Delivery: Deliver with confidence! Our container loading processes are meticulously designed to prioritize timely and secure delivery, ensuring your products arrive right on schedule, every time.
Efficient Container Loading for Delivery: Deliver with confidence! Our container loading processes are meticulously designed to prioritize timely and secure delivery, ensuring your products arrive right on schedule, every time.
State-of-the-Art Machining Equipment: Unleash the power of advanced technology! Experience a new era of precision and efficiency in every operation with our cutting-edge machining equipment, setting the standard for excellence.
Secure Packaging: Protect your valuable investments with our robust packaging solutions. Engineered to perfection, they safeguard your products during transit, ensuring they arrive in impeccable condition.
Efficient Container Loading for Delivery: Deliver with confidence! Our container loading processes are meticulously designed to prioritize timely and secure delivery, ensuring your products arrive right on schedule, every time.
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