Versatile Lead Screw Rotator for Large Vessels, 380V and 400V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Elevate your operational efficiency with our groundbreaking Drive unit. It boasts a robust motor paired with a sophisticated reducer, ensuring effortless pipe rotation and seamless travel along rails. Experience a significant boost in productivity and efficiency with this innovative technology.
-- Achieve unmatched precision with our Idler unit, designed to harmoniously support the pipe. It works flawlessly with the drive unit to maintain stability and precision, delivering unparalleled accuracy during operations.
-- Experience ultimate adaptability with our easily adjustable rollers. A convenient hand screw allows you to effortlessly alter the distance to accommodate various pipe or tank diameters. It's the epitome of versatility and ease.
-- Conquer your welding operations with precision through variable speed settings. Operators can fine-tune rotation speeds with ease, ensuring exceptional welding performance and outcomes of the highest quality.
-- Safety is paramount in our design, featuring integrated safety mechanisms like overload protection and emergency stop buttons. This ensures a secure and safeguarded environment for all operators, prioritizing their well-being.

Conventional Rotator Design Features:

It is widely employed for exceptional welding, precise installation, and expert polishing of cylinders across a multitude of industries, including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and many more sectors.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication processes, ensuring superior quality and exceptional efficiency. These heavy-duty conventional turning rolls are built to withstand the harshest environments, guaranteeing durability and outstanding performance. Our powered drive units provide expert control via a five-function pendant, enhanced by a variable speed potentiometer, offering operators full command over the vessel's rotation dynamics with precision.

Experience intuitive and user-friendly wheel adjustments that surpass traditional bolt designs.

Our innovative handwheel design simplifies wheel distance adjustments, requiring minimal effort, as demonstrated in our video presentation.

Weldsuccess offers an extensive range of welding rotators, accommodating capacities from 1 ton to over 1000 tons, perfectly suiting workpieces of various sizes.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With over 20 years of unmatched expertise in manufacturing welding rotators,welding positioners, and welding manipulators,
We operate 6 cutting-edge production lines, serving a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our extensive offerings are distinguished by CE Marking and ISO9001 Quality Management Systemcertifications, ensuring that products consistently meet international standards with exceptional performance and reliability.
With extensive case experience and bespoke customization options, we set ourselves apart from the competition.
Our philosophy: "Customer demand first, product quality and business reputation above all." We are dedicated to fostering long-term customer relationships built on trust and satisfaction.



Product Certification Details


Comprehensive Warranty and AAfter-Sale Service

1. Indulge in the comfort of a comprehensive 12-month warranty period that envelops the entire machine. This assures you of our commitment to delivering superior craftsmanship and peace of mind, ensuring your equipment operates flawlessly.
2. Should any issue emerge due to machine defects during the warranty, rest assured that we stand by our promise to rectify it swiftly. Our dedicated team will ensure your equipment continues its smooth operation without disruption.
3. Even beyond the warranty period, we extend our unwavering support through lifetime complimentary technical advisory services. This ensures you experience seamless operations and peace of mind throughout your equipment's journey with you.
4. For critical situations, our seasoned and highly skilled engineers are ready to provide on-site service at your location. This invaluable option ensures expert assistance is just a call away, guaranteeing consistent and reliable support whenever needed.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are an esteemed manufacturer and trading company, offering unparalleled expertise and a distinguished level of service quality that sets us apart in the industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is conveniently located in Wuxi city,Jiangsu Province, China. Visiting us is simple: fly into Shanghai airport and enjoy a scenic drive to Wuxi, which takes approximately 2 hours, directly leading you to our location..
   
   3) Q: How does your factory handle quality control?
   A: Quality is at the core of our operations. Our factory upholds the highest quality standards, evidenced by our ISO approval, SGS report, and CE certification, ensuring that our products consistently exceed your expectations for excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely, we do. Our CIF pricing is clearly outlined in our quotations, tailored to your chosen destination port with updates provided monthly to reflect any changes.
   
   5) Q: Is it possible to have my logo on the product?
   A: We are pleased to offer customized logo services. While an additional service fee may apply for logo creation, this fee is waived if youprovide.
   
   6) Q: Can your equipment be customized?

A: Certainly, our talented design team specializes in developing custom solutions that are meticulously tailored to meet your unique specifications and requirements.


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