Heavy-Duty 60ton Rotator for Pressure Vessel Welding, 220V to 450V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Experience unrivaled efficiency with our drive unit, powered by a robust motor and reducer that together ensure seamless rotation of pipes and smooth travel on rails.
-- The idler unit is your essential companion, working in perfect harmony with the drive unit to stabilize the pipe effectively.
-- At its core lies exceptional engineering that sets new standards for performance. Effortlessly adjust the roller distance to accommodate pipes or tanks of varying diameters with exact precision.
-- With variable speed controls, operators can fine-tune rotation speeds, elevating welding performance to its peak.
-- Advanced safety features are embedded, including overload protection and emergency stop buttons, ensuring secure operations at all times.


Distinguishing Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing of cylinders across oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a plethora of other industries.

Our turning rolls make the rotation of cylindrical containers during welding and fabrication a breeze, significantly boosting production efficiency and quality. Designed to withstand the harshest conditions, our heavy-duty conventional turning rolls promise unwavering reliability. Equipped with a five-function pendant and a variable speed potentiometer, operators gain full control over the rotating vessel.
Easily adjust the center distance of roller groups using reserved bolt holes or screws, smoothly adapting to vessels of varying diameters.
Boasting a robust steel-rubber composite roller, it offers exceptional bearing and driving capacities. The inverter-controlled stepless speed regulation provides a broad and precise speed range, coupled with substantial starting torque.

Weldsuccess presents an extensive array of welding rotators catering to various capacities, from a modest 1 ton to an impressive 1000 tons, accommodating a vast spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with an all-fabricated-steel base, featuring wheel carriages that adjust to vessels of various diameters while maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, enhanced by fan cooling and dual reduction worm gearboxes, ensures superior durability and increased maintenance intervals. Drive and idler wheel shafts housed within deep groove type roller bearings guarantee synchronized rotation. Both rolls are equipped with lifting holes for seamless mobility. Control boxes with IP55-rated enclosures employ variable frequency AC control systems, fully CE certified. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

 

Pioneering Manufacturer of Professional Welding Rotators with Global Expertise

With over two decades of expertise in manufacturing welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines catering to clients across Europe, the U.S., the Middle East, and other international markets.
Our premium products are distinguished by CE Marking and much more. ISO9001 Quality Management System Certification: A Testament to ExcellenceOur products adhere to rigorous international standards, consistently achieving superior performance that not only meets but often surpasses expectations..
Boasting extensive case experience, we provide robust customization support meticulously tailored to your specific needs.
At the core of our ethos is an unwavering commitment to the guiding principle: "Customer demand first, product quality and business reputation first." We aim to cultivate enduring, mutually advantageous customer relationships.

Company Vision and Values: Charting a Course for Success




Product Certification and Assurance: Quality You Can Trust


Comprehensive Warranty and After-sales Service ExcellenceOur service excellence is epitomized by our unwavering commitment to quality and customer satisfaction.

1. We confidently offer a 12-month warranty period, underscoring the resilience and quality of our entire machine.
2. Should any issue arise within this period due to inherent machine flaws, we pledge to assume full responsibility for its resolution.
3. Even after the warranty lapses, we continue to provide complimentary technical advisory support, ensuring smooth operation throughout the machine's lifetime.
4. Our onsite engineering services deliver essential support directly at user premises when needed, ensuring optimal functionality.

Frequently Asked Questions: Your Queries, Our Answers

1. Q: Are you a factory or a trading company?
   A: We uniquely combine the roles of direct manufacturer and trading company, offering a comprehensive advantage.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is nestled in Wuxi City,Jiangsu Province, China. You can conveniently fly to Shanghai Airport directly. It's approximately a 2-hour drive from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is paramount for us. Our factory has earned ISO approval, SGS reports, and CE certification, guaranteeing our exceptional standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly, we do. Our detailed quotes include CIF pricing, customized to the specific destination port and adjustable according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, our company supports customized logo services. An extra service fee may apply for logo modeling, which we can facilitate once youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our expert design team excels in crafting bespoke solutions tailored to your unique requirements.


On-Site Operations: Excellence in Every Detail

Precision Machining Equipment: Mastery in Craft



Secure Packaging: Safety Assured


Efficient Loading of Containers for Delivery: Timely and Safe