Customizable 30t Pipe Welding Rotator with Steel PU Wheels and Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functionality Descriptions:

-- The drive unit, equipped with a powerful motor and reducer, ensures seamless pipe rotation and facilitates pipe travel on rails with ease and efficiency.
-- The idler unit complements the drive unit by providing robust support to the pipes, ensuring a collaborative operation for flawless results.
-- The roller spacing is adjustable, allowing for customization to fit various pipe or tank diameters, ensuring versatility and adaptability in operations.
-- Our equipment is equipped with advanced variable speed controls, granting operators the flexibility to fine-tune the rotation speed, ensuring optimal welding conditions for superior outcomes.
-- Designed with safety as a priority, it includes essential mechanisms such as overload protection and emergency stop buttons to safeguard operators during use.

Conventional Rotator Design Features:

This is widely utilized for the welding, installation, and polishing of cylinders in industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, boilers, shipyards, steel structures, nuclear power, and other heavy industries.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication, enhancing production quality and efficiency. Built to last, these heavy-duty turning rolls are crafted to withstand the toughest, most demanding workload environments. The powered drive units are operated via a five-function pendant complete with a variable speed potentiometer, empowering operators with full control over the rotating vessel.
Adjust the roller group's center distance using reserved bolt holes or screws, adapting effortlessly to changes in workpiece diameter.
Featuring a robust steel-rubber combination roller, our system boasts a large bearing capacity and strong driving capability. Equipped with inverter-based stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque.

Welsuccess provides welding rotators in a diverse range of capacities (e.g., from 1 ton to over 1000tons) to suit varying workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base with adjustable wheel carriages for accommodating vessels of different diameters around a constant centre-line. The drive motor is an inverter-controlled, variable frequency AC type with fan cooling. Enhanced durability and extended overhaul intervals come from the use of two reduction worm and wheel gearboxes. Both drive and idler wheel shafts are housed in deep groove roller bearings, ensuring synchronous rotation. Easy maneuverability is assured with lifting holes on both drive and idler roll frames. Control boxes are IP55 rated and utilize CE certified variable frequency AC control electrical systems. Furthermore, our company's certification by the ISO 9001:2015 Quality Management System ensures safe working loads across the weld automation industry.

WorkShop


 

We are a leading Professional Welding Rotators Manufacturer with extensive global expertise.

With over 20 years of expertise in manufacturing welding rotators, welding positioners, and welding manipulators,
weoperate six state-of-the-art production lines, serving a diverse clientele across Europe, the U.S., the Middle East, and other regions.
Our products boast certifications from CE Marking along with ISO9001 Quality Management System, affirming our commitment to quality and excellence., ensuring compliance with international standards and exceptional performance that sets us apart..
With extensive case experience, we offer robust support for full customization to meet your unique needs.
Our company operates under the philosophy of 'Customer demand first, product quality and business reputation first,' with a strong emphasis on building enduring customer relationships.

Company Overview




Product Certification


Warranty and AfterSales Service

1. We offer a comprehensive 12-month warranty for the entire machine, guaranteeing quality and reliability.
2. Within this period, any defects inherent to the machine will be fully covered by us.
3. Beyond the warranty, we offer lifelong technical advisory support at no additional cost, ensuring seamless operation.
4. We provide on-site engineer services when necessary to support your operations.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly directly to Shanghai airport. It takes approximately 2 hours by car from Shanghai to Wuxi..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory is ISO certified and holds SGS reports and CE certificates, ensuring excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we offer CIF pricing with clear quotes based on destination ports and varying monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely! We offer customized logo services, though additional fees may apply for logo modeling unless you provide it. could provide.
   
   6) Q: Can your equipment be customized?

A: Yes, we have a dedicated design team that ensures equipment customization to fulfill your specific requirements.


Work on-site

Machining Equipment



Packaging


Container Loading for Delivery