Efficient Welding Rotator for Tank Heat Exchange, Multiple Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is a powerhouse, equipped with a robust motor and a highly efficient reducer. It not only facilitates the effortless rotation of pipes but also seamlessly enables these pipes to traverse along rails. This ensures that your operations remain smooth and uninterrupted, giving your projects the boost they need.
-- The Idler unit works in perfect harmony with the drive unit, offering unparalleled support to the pipe. This collaboration guarantees stability and precision, key elements that ensure your operations run with the highest level of accuracy.
-- With the revolutionary adjustable roller feature, operators can effortlessly modify the distance between the rollers. This adaptability ensures that the rotator can accommodate a broad spectrum of pipe or tank diameters with unmatched precision, making it an invaluable asset in your operations.
-- Equipped with cutting-edge variable speed controls, operators can finely tune the rotation speed. This optimization leads directly to superior welding outcomes, allowing for greater efficiency and quality in your work.
-- The rotator is loaded with an array of safety mechanisms, including overload protection and easily accessible emergency stop buttons. These features guarantee maximum safety and reliability, aligning with the highest industry standards.

Conventional Rotator Design Features:

It is extensively utilized for the specialized welding, installation, and intricate polishing of cylindrical structures across diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries and many more.

Turning rolls are ingeniously crafted to simplify the rotation of cylindrical containers during welding and fabrication. This innovation not only enhances production quality but also significantly boosts efficiency. Our exceptionally durable conventional turning rolls are built to withstand the harshest environments, ensuring long-term reliability. The powered drive units offer unmatched control with a five-function pendant. This includes a variable speed potentiometer that empowers operators with complete command over the rotating vessel, making it an essential tool for precision work.
Easily adjust the center distance of the roller group using the reserved bolt hole or screw. This adaptability allows for seamless accommodation of varying workpiece diameters, making your operations more efficient and versatile.
Featuring a steel-rubber combination roller, our rotator boasts a large bearing capacity and remarkable driving force. Equipped with inverter stepless speed regulation, it covers a vast speed range. This design delivers high precision and substantial starting torque, making it ideal for demanding tasks.

Weldsuccess offers an extensive range of welding rotators with various capacity options (e.g., 1 ton to over 1000 tons), effectively accommodating an extraordinary array of workpiece sizes, ensuring that whatever your project demands, we have the perfect solution for you.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature a robust all-fabricated-steel base construction with meticulously adjustable wheel carriages. These are designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor, featuring an inverter-controlled variable frequency AC type with fan cooling, ensures optimal performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, contributing to extended overhaul intervals. Both drive and idler wheel shafts are secured in deep groove type roller bearings, ensuring synchronous rotation. Ingeniously designed with lifting holes, our drive and idler rolls offer effortless maneuverability. Control boxes boast IP55 rated enclosures, equipped with variable frequency AC control electrical systems, and full CE certification. Our commitment to quality is further solidified by our ISO 9001:2015 Quality Management System certification, ensuring safe working loads in the weld automation industry.

WorkShop

As a Professional Welding Rotators Manufacturer, we bring a wealth of global expertise to the table. Our comprehensive knowledge base empowers us to deliver exceptional products that meet and exceed industry standards.

We possess over 20 years of dedicated experience in the production of welding rotators, solidifying our position as a trusted leader in the industry. Our decades-long commitment to excellence ensures that we consistently deliver innovative solutions that drive success for our clients.Our product lineup includes advanced welding positioners and cutting-edge welding manipulators.
With a robust operation comprising six state-of-the-art production lines, each designed to ensure the highest efficiency and quality, we proudly extend our exceptional service to clients throughout Europe, the U.S., the Middle East, and beyond.
Our products proudly carry the distinguished CE Marking, a certification that underscores our unwavering commitment to delivering quality and excellence at every step. Our company proudly upholds the prestigious ISO9001 Quality Management System, a testament to our relentless pursuit of excellence and precision craftsmanship.This ensures our steadfast adherence to international standards, guaranteeing performance that consistently exceeds expectations..
Our extensive experience with an array of cases empowers us to offer bespoke customization solutions tailored to your specific needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are passionately dedicated to nurturing long-term, mutually beneficial partnerships with our clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We proudly offer an extensive 12-month warranty period, ensuring superior quality for the entire machine under our care.
2. Should any issues arise from inherent machine defects within this period, we take full responsibility for their prompt rectification.
3. Beyond the warranty, we are delighted to provide complimentary technical advisory support throughout the machine's entire lifespan.
4. If necessary, we offer on-site engineering services to address any concerns directly and efficiently at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering you the best of both worlds with our dual capabilities.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our paramount priority. Our factory is honored to have acquired ISO approval, SGS report, and CE certification, reflecting our dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes are transparent, reflecting CIF prices that are tailored to your destination port and subject to monthly variations.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We are proud to offer customized logo services. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team excels at tailoring equipment to meet your unique and specific requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery