Heavy Adjustable Rotator for Optimal Results

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Our Turning rolls revolutionize the rotation of cylindrical containers, significantly enhancing the quality and efficiency of welding and fabrication processes. Built to endure the most demanding environments, our conventional turning rolls feature rugged durability and unmatched reliability. The powered drive units include a sophisticated five-function pendant with a variable speed potentiometer, granting operators complete control over the rotating vessel's movement.
Easily adjust the center distance of the roller group using the reserved bolt hole or screw to accommodate varying workpiece diameters.


Functions Description

-- This state-of-the-art Drive unit, featuring a robust motor and reducer, is engineered to effortlessly rotate pipes while simultaneously transporting them along precision rails.
-- The complementary Idler unit works in tandem with the Drive unit to provide steadfast support for the pipe, ensuring seamless operation.
-- Adjustable roller distances allow for customization to accommodate pipes or tanks of varying diameters, ensuring versatile functionality.
-- With advanced variable speed controls, operators are empowered to fine-tune rotation speeds, achieving unparalleled welding precision and efficiency.
-- Safety is paramount, with features like overload protection and emergency stop buttons ensuring secure operation.

Renowned for its versatility, it is extensively utilized in the welding, installation, and polishing of cylindrical structures in industries such as oil and gas, platform supports, storage tanks, and tankers, as well as pressure vessels,wind power installations, pipelines, boilers, shipyards, and steel structures,among many others, including nuclear power sectors.

Weldsuccess offers a diverse range of welding rotators with capacities spanning from 1 ton to over 1000tons, catering to various workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers feature a meticulously engineered all-fabricated-steel base construction equipped with wheel carriages that can be easily adjusted to accommodate vessels of any diameter around a constant centre-line. Powered by an inverter-controlled variable frequency AC motor with fan cooling, the drive units employ two reduction worm and wheel gearboxes for enhanced durability and extend overhaul intervals. Housing the drive and idler wheel shafts in deep groove type roller bearings ensures synchronous rotation. Both the drive and idler rolls are designed with lifting holes on the frames, facilitating easy maneuverability. Control boxes, with IP55 rated enclosures, utilize advanced variable frequency AC control electrical systems, boasting full CE certification. Furthermore, Wuxi Weldsuccess Automation Equipment Co., Ltd. is ISO 9001:2015 Quality Management System certified, guaranteeing that all products meet the highest safety standards in the weld automation industry.

Workshop

Leading Manufacturer of Professional Welding Rotators with Global Expertise

Backed by over 20 years of specialized experience in the manufacturing of welding rotators,welding positioners, and welding manipulators,
We proudly operate six state-of-the-art production lines serving clients across Europe, the U.S., the Middle East, and other global markets.
All our products are distinguished by the prestigious CE Marking certification, underscoring our commitment to quality and safety. ISO9001 Quality Management System, ensuring unwavering adherence to international standards and delivering superior performance and reliability.
With an abundance of case experience, we proudly offer robust customization support, tailored to your unique needs.
Company concept centers on 'Customer demand first, product quality and business reputation first.' We emphasize nurturing long-term customer relationships.

Company View




Product Certificate

Warranty and After sale service

1. A generous 12-month guaranty period for the entire machine's quality is offered.
2. During this period, should any issue arise due to a machine flaw, we assume full responsibility.
3. Beyond the guaranty period, we provide free technical advisory support throughout the machine's lifetime.
4. For your convenience, engineer services at your premises are available when necessary.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering seamless service.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. You can easily fly to Shanghai airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours.
   
   3) Q: How does your factory maintain quality control?
   A: Quality takes precedence. Our factory boasts ISO approval, SGS report, and CE certification, assuring top-notch quality.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we offer CIF pricing, clearly stated on the quote, considering various destination ports and fluctuating monthly.
   
   5) Q: Is it possible to have my logo on the product?
   A: We support customized logo services. An extra service fee applies for logo modeling, unless you can provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our skilled design team can customize according to your specific requirements.


Working at site

Machining Equipments



Package


Loading Containers For Delivery