Precision Welding Turning Roller for Large Pressure Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-50
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2W
• Transport Package: Wooden Case
• Specification: 50Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Unveiling the Core Functions: Discover the exceptional capabilities and advanced engineering of our Tank Pressure Vessel Welding Turning Roller, designed to revolutionize your welding operations.

-- The Drive unit is fitted with a robust motor & reducer, ensuring seamless, efficient pipe rotation and facilitating the effortless movement of pipes along rails. Experience the pinnacle of precision and reliability.
-- The Idler unit offers essential support, working in perfect harmony with the drive unit to ensure unwavering pipeline stability. Trust in its engineering to sustain your operations.
-- The rollers boast an ingenious design, enabling adjustment for a perfect fit across a diverse range of pipe or tank diameters, providing unparalleled flexibility and precision.
-- With sophisticated variable speed controls, operators can fine-tune rotation speed to achieve the ideal welding conditions, optimizing both efficiency and quality.
-- Incorporates top-tier safety mechanisms, including vital overload protection and emergency stop buttons, enhancing operator safety to the highest standards.

Exploring Conventional Rotator Design Features:

It is extensively utilized for welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers,shipyards, steel structures,, nuclear power, and countless other industries, showcasing its unrivaled versatility and utility.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication, resulting in enhanced production efficiency and superior quality outcomes. These rugged conventional turning rolls are built to withstand the most demanding workloads, with powered drive units controlled via a five-function pendant and a variable speed potentiometer, granting operators ultimate control over the rotating vessel.
Effortlessly adjust the center distance of the roller group using reserved bolt holes or screws to adapt to varying workpiece diameters, ensuring seamless adaptability.
Steel-rubber combination rollers offer immense bearing capacity and robust driving capability, with inverter-based, stepless speed regulation providing a vast speed range, precision, and high starting torque for optimal performance.

Weldsuccess delivers welding rotators in an extensive range of capacities (e.g., 1 tons to over 1000 tons) to cater to diverse workpiece sizes, ensuring a perfect fit for every application.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers feature an all-fabricated-steel base with adjustable wheel carriages to accommodate vessels of varying diameters along a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, ensures optimal performance. Dual reduction worm and wheel gearboxes guarantee durability and extended service intervals, while deep groove type roller bearings synchronize rotation. Drive and idler rolls include lifting holes for effortless maneuverability, complemented by control boxes with IP55 rated enclosures and variable frequency AC control systems, fully CE certified. Certified by ISO 9001:2015 Quality Management System, our products guarantee safe working loads in the weld automation industry.

Workshop

 

Professional Welding Rotators Manufacturer with Global Expertise

We possess over 20 years of unparalleled expertise in the domain of welding rotators,welding positioners, and welding manipulators, setting benchmarks in the industry.
We manage six cutting-edge production lines serving clients not only in Europe, the U.S., and the Middle East, but across the globe, redefining excellence in customer satisfaction.
All products are distinguished with CE Marking, a testament to our commitment to quality and compliance. and ISO9001 Quality Management System, ensuring unwavering adherence to international standards, thus guaranteeing exceptional and superior performance..
Our vast experience with numerous cases empowers us to deliver highly personalized customization solutions that exceed expectations.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing long-term relationships with our valued customers, cherishing each connection.

Company Vision




Product Certification


Warranty and After-Sale Service

1. We proudly offer a reassuring 12-month warranty period, covering the entire machine's quality, thus ensuring unwavering peace of mind for our esteemed clients.
2. Should any issues arise from inherent machine flaws during this period, we pledge to take full responsibility and resolve them expeditiously.
3. Even beyond the warranty period, we continue to provide free, ongoing technical advisory support throughout the machine's entire lifespan.
4. For crucial necessities, we also offer the convenience of engineer services directly at the user's premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless fusion of productive excellence and commercial acumen.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification, representing our unwavering dedication to excellence.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, meticulously tailored to various destination ports and fluctuating monthly conditions, guaranteeing the best value.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support personalized logo services. However, there is a nominal service fee for logo modeling unless you provide the design, ensuring your brand is represented impeccably...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team excels in customizing equipment to perfectly align with customer specifications, ensuring every detail is met.


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