Versatile 60ton Rotator for Pressure Vessel Welding, 500-5000mm Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Our drive unit, masterfully engineered, integrates a powerful motor and precision reducer, ensuring seamless pipe rotation and smooth navigation along rails.
-- The idler unit acts as a steadfast ally to the drive unit, providing vital support and impeccable stability for each pipe.
-- Precision engineering is the heartbeat of our design, ensuring unmatched performance. Effortlessly adjust the roller distance, accommodating any pipe or tank diameter with immaculate precision and ease.
-- Equipped with variable speed controls, operators can fine-tune rotation speeds to achieve optimal welding efficiency and performance.
-- Advanced safety measures include overload protection and emergency stop buttons, guaranteeing secure and reliable operations.


Distinguishing Features of Conventional Rotator Design:

It is widely utilized in the seamless welding, installation, and polishing processes of cylinders across diverse industries such as oil and gas, platform supports, and storage tanks, as well aspressure vessels,wind power, pipelines, boilers,, shipyards, boilers, steel structures,nuclear power, and numerous other sectors.

Our turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly enhancing production efficiency and quality. Designed to withstand the harshest environments, our heavy-duty conventional turning rolls promise unwavering reliability. The five-function pendant, with its variable speed potentiometer, grants operators total control over the rotating vessel, fostering precision and ease.
Experience flexible center distance adjustment for roller groups through reserved bolt holes or screws, smoothly adapting to varying workpiece diameters.
Featuring a durable steel-rubber composite roller that provides substantial bearing and driving capacities. The inverter-controlled stepless speed regulation offers an extensive and accurate speed range with robust starting torque.

At Weldsuccess, we present a diverse range of welding rotators, catering to various capacities, starting from a modest 1 ton up to an impressive 1000 tons, adeptly accommodating a myriad of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are meticulously crafted on an all-fabricated-steel base, featuring adjustable wheel carriages to fit vessels of diverse diameters while maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, with fan cooling and dual-reduction worm gearboxes, guarantees enhanced durability and longer maintenance intervals. Drive and idler wheel shafts are housed within deep groove type roller bearings, ensuring synchronized rotation. Both rolls include lifting holes for effortless mobility. Control boxes with IP55 rated enclosures utilize variable frequency AC control systems with complete CE certification. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

 

Pioneering Manufacturer of Professional Welding Rotators with Global Expertise

With over two decades of profound expertise in crafting welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines serving esteemed clients across Europe, the U.S., the Middle East, and other worldwide markets.
Our superior products are marked by CE Marking and other prestigious certifications. ISO9001 Quality Management System Certification, ensuring unwavering compliance with prestigious international standards and delivering superior performance that consistently exceeds expectations..
Leveraging extensive case experience, we provide robust, flexible customization support, meticulously tailored to meet your specific requirements and preferences.
At the core of our enterprise is a steadfast commitment to our guiding principle: "Customer demand first, product quality and business reputation first." Our unwavering focus is on cultivating enduring and mutually beneficial customer relationships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We are proud to offer a 12-month warranty period, ensuring the durability and exceptional quality of our entire machine suite.
2. Within this period, should any issue arise due to inherent machine flaws, we will assume full responsibility for rectification.
3. Beyond the warranty, we provide complimentary technical advisory support, assuring seamless operation throughout the machine's lifetime.
4. Onsite engineering services are available, offering critical support directly at user premises as needed.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We seamlessly merge the capabilities of a direct manufacturer with the advantages of a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our cutting-edge factory is strategically located in Wuxi City,Jiangsu Province, China. Travelers can fly directly to Shanghai Airport. The journey to Wuxi by car takes approximately 2 hours from Shanghai.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory holds esteemed ISO approval, SGS reports, and CE certification, guaranteeing our high standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, indeed. Our comprehensive quotes include CIF pricing, tailored to the specific destination port, with variable adjustments by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We expertly facilitate customized logo services. While an additional fee might apply for logo modeling, we can seamlessly execute this provided yousupply the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels in creating bespoke solutions that precisely align with your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery