Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Descriptions of the functions
-- Experience the pinnacle of efficiency with our thoughtfully engineered Drive unit, featuring a robust motor and advanced reducer. This combination ensures not only efficient pipe rotation but also a seamless transition along rails, optimizing your workflow.
-- Our Idler unit serves as a steadfast backbone, working in perfect harmony with the Drive unit to guarantee unparalleled stability of the pipe throughout all operations, ensuring precision and reliability.
-- Effortless adjustability at your fingertips! Seamlessly modify the rollers' distance to accommodate various pipe or tank diameters, offering unrivaled versatility for diverse operational needs.
-- Elevate your precision with our refined variable speed controls, empowering operators to finely tune rotation speeds and achieve superior standards of welding accuracy with ease.
-- Safety takes precedence with our comprehensive suite of integrated features, including vigilant overload protection and intuitive emergency stop buttons, securing the operators' peace of mind.
Conventional Rotator Design Features:
It is widely employed for the welding, installation, and polishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.
Our turning rolls redefine efficiency by effortlessly rotating cylindrical containers during welding and fabrication processes, substantially enhancing production quality. Engineered for durability, these robust conventional turning rolls excel in the most challenging environments. Control is made intuitive with a powered drive unit operated by a sophisticated five-function pendant, featuring a variable speed potentiometer for precise management of the rotating vessel.
Adapt with precision: adjust the center distance of the roller group using strategically placed bolt holes or screws, allowing effortless accommodation of workpieces with varying diameters.
Showcasing a durable steel-rubber composite roller, our equipment offers exceptional bearing capacity and formidable driving power, complemented by an inverter for stepless speed regulation, delivering a broad speed range and impressive starting torque.
Weldsuccess provides welding rotators in a vast range of capacities (from, 1 tons to beyond 1000 tons) to accommodate a diverse spectrum of workpiece sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers boast precision-engineered all-fabricated-steel bases and adjustable wheel carriages, specifically designed to accommodate vessels of varying diameters while maintaining a consistent center-line. The advanced drive motor is an inverter-controlled variable frequency AC type, equipped with efficient fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized and flawless rotation. The design incorporates lifting holes on the frames for effortless maneuverability. Control boxes are equipped with IP55 rated enclosures and utilize variable frequency AC control electrical systems, all fully CE certified. Our company proudly holds the ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety and quality benchmarks in the weld automation industry.
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