Pipe and Tank Welding Rotator with Steel Coated PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-50
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2kw
• Transport Package: Wooden Case
• Specification: 50Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Experience the pinnacle of efficiency with our thoughtfully engineered Drive unit, featuring a robust motor and advanced reducer. This combination ensures not only efficient pipe rotation but also a seamless transition along rails, optimizing your workflow.
-- Our Idler unit serves as a steadfast backbone, working in perfect harmony with the Drive unit to guarantee unparalleled stability of the pipe throughout all operations, ensuring precision and reliability.
-- Effortless adjustability at your fingertips! Seamlessly modify the rollers' distance to accommodate various pipe or tank diameters, offering unrivaled versatility for diverse operational needs.
-- Elevate your precision with our refined variable speed controls, empowering operators to finely tune rotation speeds and achieve superior standards of welding accuracy with ease.
-- Safety takes precedence with our comprehensive suite of integrated features, including vigilant overload protection and intuitive emergency stop buttons, securing the operators' peace of mind.

Conventional Rotator Design Features:

It is widely employed for the welding, installation, and polishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.

Our turning rolls redefine efficiency by effortlessly rotating cylindrical containers during welding and fabrication processes, substantially enhancing production quality. Engineered for durability, these robust conventional turning rolls excel in the most challenging environments. Control is made intuitive with a powered drive unit operated by a sophisticated five-function pendant, featuring a variable speed potentiometer for precise management of the rotating vessel.
Adapt with precision: adjust the center distance of the roller group using strategically placed bolt holes or screws, allowing effortless accommodation of workpieces with varying diameters.
Showcasing a durable steel-rubber composite roller, our equipment offers exceptional bearing capacity and formidable driving power, complemented by an inverter for stepless speed regulation, delivering a broad speed range and impressive starting torque.

Weldsuccess provides welding rotators in a vast range of capacities (from, 1 tons to beyond 1000 tons) to accommodate a diverse spectrum of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast precision-engineered all-fabricated-steel bases and adjustable wheel carriages, specifically designed to accommodate vessels of varying diameters while maintaining a consistent center-line. The advanced drive motor is an inverter-controlled variable frequency AC type, equipped with efficient fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized and flawless rotation. The design incorporates lifting holes on the frames for effortless maneuverability. Control boxes are equipped with IP55 rated enclosures and utilize variable frequency AC control electrical systems, all fully CE certified. Our company proudly holds the ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety and quality benchmarks in the weld automation industry.

WorkShop

We are a premier Welding Rotators Manufacturer, possessing unparalleled global expertise

With over 20 years of specialized expertise in the manufacturing of welding rotators, welding positioners, and welding manipulators,
We operate state-of-the-art 6 cutting-edge production lines Catering to a distinguished clientele across Europe, the U.S., the Middle East, and beyond, our reach extends globally, ensuring that our superior solutions are available wherever you are.
Our products proudly bear the hallmark of excellence, CE Marking: This symbol of trust and quality is recognized around the globe, signifying that our products adhere to the rigorous European standards of safety and performance. Our offerings are backed by stringent industry standards, promising you exceptional quality and unrivaled reliability in every product. ISO9001 Quality Management System Certification: Our dedication to excellence shines through our commitment to international benchmarks, guaranteeing outstanding performance at every level.We uphold comprehensive compliance with premier international standards, consistently delivering superior performance that not only meets but exceeds expectations..
With an extensive portfolio of diverse case experiences, we are adept at providing precisely tailored customization, effectively fulfilling unique client demands.
Our company's guiding principle: "Customer demand first, product quality and business reputation first." We are committed to fostering long-term partnerships built on trust and dependability.

Company Overview: Delve into the rich legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where pioneering innovation converges with outstanding service.




Product Certifications: Our certifications speak volumes, underscoring our steadfast commitment to safety, quality, and unparalleled excellence.


Warranty and AfterSales Service: Immerse yourself in unmatched support with our comprehensive warranty and service offerings.

1. Relish peace of mind with our 12-month full machine warranty, crafted to secure quality and longevity.
2. Within this warranty phase, any issues stemming from manufacturing defects are swiftly resolved by us, ensuring a seamless experience.
3. Post-warranty, enjoy complimentary technical advisory support throughout your machine's life, ensuring continuing peak performance.
4. Our skilled engineers are readily available for on-site services when necessary, ensuring top performance and consistent support.

Frequently Asked Questions (FAQs): Find clarity and answers to common queries regarding our products and services.

1. Q: Are you a manufacturing plant or a trading company?
   A: We are a direct manufacturer and trading company, delivering the perfect blend of unmatched value and outstanding quality.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is nestled in the vibrant city of Wuxi, Jiangsu Province, China.Visitors can fly directly to Shanghai airport. The scenic drive from Shanghai to Wuxi takes around 2 hours by car, ensuring a pleasant and picturesque journey. . 3) Q: How does your factory ensure quality control?A: Quality is our utmost priority. Our factory is proudly ISO certified, with SGS reports and CE certification, reflecting our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we provide transparent CIF pricing on quotes, customized for various destination ports and monthly schedules to meet your specific needs.
   
   5) Q: Is it possible to have my logo on the product?
   A: Yes, we offer customized logo services, ensuring your brand stands out distinctly. There may be an additional service fee for logo creation, or if you have pre-designed logos, we can integrate them seamlessly.
   
   6) Q: Can your equipment be customized to specific needs?
   A: Absolutely, our expert design team is adept at creating bespoke solutions that are precisely tailored to customer specifications.On-Site Operations: Experience the seamless integration of cutting-edge solutions within our state-of-the-art facilities.State-of-the-Art Machining Equipment: Step into the future with our state-of-the-art machining equipment, where precision marries efficiency to redefine every operation. Our advanced technology guarantees unparalleled accuracy, setting a new standard in the industry.
   
   Secure Packaging: Entrust your investment to our innovative packaging solutions. Specifically crafted to withstand the rigors of transit, our secure packaging ensures your products arrive in flawless condition, reflecting the excellence they embody.

Efficient Container Loading for Delivery: Our commitment to excellence in delivery is showcased in our streamlined container loading processes. Prioritizing both speed and security, we ensure your products reach you exactly when expected, enhancing your business's reliability.


Efficient Container Loading for Delivery: With our efficient container loading processes, timely and secure delivery is not just a promise but a guarantee. We meticulously organize loading to ensure that your products arrive on schedule, bolstering your operational dependability.

State-of-the-Art Machining Equipment: Embrace cutting-edge innovation with our state-of-the-art machining equipment, designed to deliver unmatched precision and operational efficiency. Experience the pinnacle of technology that transforms every task into a masterpiece of accuracy.



Secure Packaging: Protect your valuable goods with our expertly designed packaging solutions. Engineered to safeguard your investment during transit, our secure packaging keeps your products in immaculate condition, just as they were intended to be.


Efficient Container Loading for Delivery: Our expert container loading services prioritize efficiency and security, ensuring your products are delivered on time, every time. Experience peace of mind with our dependable logistics solutions, tailored to your delivery schedule.