Durable Welding Rotator for Tank Heat Exchange, Steel PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Exquisite Descriptions of the Sophisticated Functions

-- The Drive unit, a marvel of engineering, is equipped with a powerful motor and reducer that effortlessly facilitate the seamless rotation of pipes. It also empowers the pipe to glide smoothly along rails, ensuring streamlined and efficient operations.
-- The Idler unit, working in perfect harmony with the drive unit, provides stellar support to the pipe, ensuring unparalleled stability and precision throughout operations.
-- Thanks to the groundbreaking adjustable roller feature, operators can easily and precisely modify the distance between the rollers. This allows it to adapt effortlessly to fit a comprehensive range of pipe or tank diameters with unmatched precision.
-- Equipped with state-of-the-art variable speed controls, operators can expertly fine-tune the rotation speed, optimizing it for achieving superior welding outcomes.
-- Packed with robust safety mechanisms, including overload protection and conveniently accessible emergency stop buttons, ensuring pinnacle safety and reliability at all times.

Conventional Rotator Ingenious Design Features:

It is extensively utilized for the specialized welding, installation, and exquisite polishing of cylindrical structures in diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries and many more.

Turning rolls are innovatively designed to simplify the rotation of cylindrical containers during welding and fabrication, thereby significantly elevating production quality and efficiency. Our remarkably durable conventional turning rolls are meticulously engineered to withstand the toughest, most demanding work environments. The powered drive units offer unparalleled control through a sophisticated five-function pendant, with a variable speed potentiometer that empowers the operator with complete mastery over the rotating vessel.
Effortlessly adjust the center distance of the roller group using the reserved bolt hole or screw, seamlessly accommodating varying workpiece diameters.
Featuring a unique steel-rubber combination roller, it boasts an impressive large bearing capacity and remarkable driving force. The inverter stepless speed regulation is built for an expansive speed range, delivering high precision and substantial starting torque.

Weldsuccess proudly offers an extensive range of sophisticated welding rotators with a plethora of capacity options (e.g., 1 ton to over 1000 tons), effectively accommodating a diverse array of workpiece sizes with ease.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are constructed with a robust, all-fabricated-steel base that features meticulously adjustable wheel carriages, ensuring the accommodation of vessels of varying diameters while maintaining a constant center-line. The drive motor, equipped with an inverter-controlled variable frequency AC type with fan cooling, ensures peak performance. Durability is significantly enhanced through the utilization of dual reduction worm and wheel gearboxes, extending overhaul intervals. Both drive and idler wheel shafts are securely housed in deep groove type roller bearings, ensuring harmonious and synchronous rotation. Ingeniously designed lifting holes in the drive and idler rolls allow for effortless maneuverability. Control boxes feature IP55 rated enclosures, equipped with advanced variable frequency AC control electrical systems, and boast full CE certification. Our unwavering commitment to quality is further solidified by our ISO 9001:2015 Quality Management System certification, guaranteeing safe working loads in the weld automation industry.

WorkShop

As a Leading Professional Welding Rotators Manufacturer, we bring a wealth of global expertise and innovation to the table.

We possess over 20 years of unwavering dedication and experience in the unparalleled production of welding rotators,welding positioners, and welding manipulators.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve clients across Europe, the U.S., the Middle East, and beyond.
Our products bear the distinguished CE Marking certification, underscoring our commitment to quality and excellence. Our company proudly upholds the distinguished ISO9001 Quality Management System, a testament to our commitment to excellence and precision.This ensures our unwavering adherence to international standards, guaranteeing performance that consistently surpasses expectations..
Our extensive experience with various cases empowers us to offer bespoke customization solutions.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term partnerships with our clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring the highest quality for the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for rectification.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, tailored to your destination port and subject to monthly variations.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery