Versatile Tank Welding Rotator for Various Vessel Diameters and Voltages

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Unleash the power of precision rotation with our Drive unit, featuring a robust motor and reducer for optimal efficiency. Experience seamless rail travel, ensuring your pipes rotate with unrivaled precision and stability.
-- Discover unwavering support with our Idler unit, designed to work in perfect harmony with the Drive unit. Together, they offer unmatched stabilization for your pipe handling needs.
-- Effortlessly adapt to different pipe or tank diameters with our easily adjustable roller distances, offering versatile operational capabilities for any task.
-- Equipped with variable speed controls, our innovative equipment empowers operators to fine-tune rotation speeds, ensuring optimal precision in every welding task.
-- Safety is paramount with our integrated overload protection and emergency stop features, providing unmatched operator security and peace of mind.

Conventional Rotator Design Features:

It is widely utilized for an array of tasks such as welding, installation, and polishing of cylindrical structures across the oil and gas sectors, platform supports, and storage tanks,also including tankers andpressure vessels, wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other industries.

Our turning rolls redefine efficiency, effortlessly rotating cylindrical containers during welding and fabrication to enhance production quality and speed. Engineered for endurance, these heavy-duty turning rolls are built to withstand the harshest work environments, while the sophisticated five-function pendant with variable speed potentiometer offers operators full control over vessel rotation.
Effortlessly adjust the center distance of the roller group with reserved bolt holes or screws, allowing seamless adaptation to varying workpiece diameters.
Designed with a durable steel-rubber combination roller, our equipment delivers substantial bearing capacity and powerful driving capabilities. The inverter ensures stepless speed regulation, offering a broad speed range, high precision, and significant starting torque.

Weldsuccess provides welding rotators in diverse capacities, ranging from 1 ton to beyond 1000 tons, catering to a vast array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are expertly engineered with all-fabricated-steel bases and adjustable wheel carriages, accommodating vessels of varying diameters while maintaining a constant center-line. The drive motor, an inverter-controlled variable frequency AC type, features fan cooling for enhanced performance. Dual reduction worm and wheel gearboxes ensure durability, with synchronized rotation supported by deep groove roller bearings. The design includes lifting holes on frames for easy mobility, and control boxes utilize IP55-rated enclosures with variable frequency AC control electrical systems, all underpinned by full CE certification. Our commitment to quality is further evidenced by our ISO 9001:2015 certification, ensuring products consistently meet top-tier safety standards in the weld automation industry.

WorkShop

 

We are a Professional Welding Rotators Manufacturer with unmatched global expertise

With over 20 years of specialized expertise in manufacturing welding rotators, welding positioners, and welding manipulators,
We operate state-of-the-art 6 advanced production lines serving discerning clients across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking: Leading the industry with excellence, this symbol of quality assures our commitment to meeting and exceeding international standards. and are backed by rigorous industry standards, ensuring reliability and trust in every product we deliver. ISO9001 Quality Management System Certification: Our unwavering dedication to superior management aligns with global standards to consistently guarantee outstanding performance., ensuring comprehensive compliance with the highest international standards and delivering performance that not only meets but surpasses expectations..
With a wealth of diverse case experiences, we pride ourselves on offering precise, tailored customizations that perfectly align with each client's unique requirements.
Our company's ethos: "Customer demand first, product quality and business reputation first." We are devoted to cultivating long-term relationships grounded in trust and dependability.

Company Overview: Discover the core of Wuxi Weldsuccess Automation Equipment Co., Ltd., where innovation meets reliability.




Product Certifications: Our products proudly bear certifications that speak to their quality and global recognition.


Warranty and After-Sales Service: Protect your investment with our extensive service coverage.Sales Service: Experience unmatched post-purchase support and satisfaction.

1. Enjoy peace of mind with a robust 12-month warranty for the entire machine, ensuring impeccable quality and lasting durability.
2. Within this warranty period, should any issues arise due to manufacturing defects, we pledge to assume full responsibility and deliver a prompt resolution.
3. Beyond the warranty, unlock the benefits of complimentary technical advisory support throughout your machine's lifespan, ensuring continuous performance.
4. For optimal performance, our engineers stand ready to provide on-site services whenever necessary, delivering unparalleled support.

Frequently Asked Questions (FAQs): Explore answers to common queries about our operations and services.

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering our clients the best of both worlds with unmatched expertise and resources.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our state-of-the-art factory is nestled in the vibrant city of Wuxi,Jiangsu Province, China. For your convenience, visitors can fly directly to Shanghai airport. Enjoy a scenic 2-hour drive from Shanghai to Wuxi, where innovation awaits..
   
   3) Q: How does your factory ensure quality control?
   A: Quality control is our topmost priority. Our factory is proud to be ISO certified, with SGS reports and CE certificates that reflect our steadfast commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Indeed, we provide clear CIF pricing options tailored to various destination ports and diverse monthly schedules, ensuring transparency.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer customized logo services to ensure your brand stands out. Please be aware that an additional service fee may apply for logo creation or if youprovide pre-designed logos..
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our team excels in designing bespoke solutions that cater precisely to customer specifications, ensuring exceptional satisfaction.


On-Site Operations: Experience seamless operations with our expert team handling all aspects of production.

State-of-the-Art Machining Equipment: Harness the power of cutting-edge technology for unrivaled precision and efficiency.



Secure Packaging: We ensure your products are safely packaged, guaranteeing they reach you in perfect condition.


Efficient Container Loading for Delivery: Our streamlined process ensures prompt and reliable delivery every time.