Industrial Screw Type Welding Rotator for 500-3500mm Diameter Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Descriptions

-- Our Drive Unit, a marvel of engineering, integrates a motor and reducer to ensure seamless pipe rotation while efficiently facilitating the pipe's travel on rails.
-- Our Idler Unit robustly supports the pipe in tandem with the Drive Unit, ensuring stability and precision.
-- Adjust the distance between rollers effortlessly using the hand screw mechanism, perfectly adapting to various pipe or tank diameters.
-- Experience precision with variable speed controls, empowering operators to fine-tune the rotation speed for the most optimal welding results.
-- Safety is paramount with integrated overload protection and emergency stop buttons, ensuring a secure working environment.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylinders across the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures,, also serving the nuclear power industry and beyond.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, dramatically enhancing quality and production efficiency. Designed for durability, our conventional turning rolls withstand the most challenging and demanding environments. The powered drive units are managed using a five-function pendant, including a variable speed potentiometer, granting operators full control over the vessel's rotation.

Enjoy ease of use unmatched by the typical standard bolt type systems.

In contrast, our hand wheels type allows for straightforward and direct wheel distance adjustments, just like demonstrated in the video.
 

Welsuccess offers welding rotators with a range of capacities, from 1 ton to over 1000 tons, catering to diverse workpiece dimensions.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

Your Professional Welding Rotators Manufacturer with Extensive Global Expertise

We proudly boast over 20 years of specialized knowledge in manufacturing welding rotators,welding positioners, and welding manipulators.
We operate with 6 cutting-edge production lines serving clients across Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by CE Marking and backed by the ISO9001 Quality Management System,ensuring adherence to international standards and delivering unparalleled performance.
With a wealth of case experience, we offer robust support for customization.
Our company ethos is "Customer demand first, product quality and business reputation first." We emphasize nurturing long-term customer relationships.



Product Certification


Comprehensive Warranty and After-Sale Service

1. We back our machines with a comprehensive 12-month guarantee for the entire machine's quality.
2. Within this period, should any issues arise due to inherent machine flaws, we take full responsibility for rectification.
3. Beyond the guarantee period, we proudly offer complimentary technical advisory support throughout the entire lifespan of your machine. This ensures uninterrupted operations and maximized performance, showcasing our commitment to your success.
4. Our expert engineers are readily available to provide on-site service whenever necessary, delivering exceptional support directly at your premises for seamless productivity and peace of mind.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering you the best of both worlds with unmatched quality and service.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically situated in Wuxi city,Jiangsu Province, China. Simply fly to Shanghai airport directly. The drive from Shanghai to Wuxi takes approximately 2 hours, offering you both convenience and efficiency..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proud to hold ISO certification, an SGS report, and a CE certificate, ensuring that our products meet the highest standards of excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, indeed. We clearly specify CIF pricing in our quotes, tailored to different destination ports and variable monthly factors, ensuring transparency and flexibility.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely! We offer custom logo services to personalize your product. Please note that an additional fee may apply for logo modeling, unless you provide the design yourself..
   
   6) Q: Can your equipment be customized?

A: Certainly! Our expert design team specializes in tailoring equipment to meet your specific requirements, ensuring a perfect fit for your unique needs.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery