Versatile 80ton Heavy Duty Rotator for Tank Welding - PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-80
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 80Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The exceptional Drive unit, equipped with a robust motor & reducer, efficiently handles pipe rotation while seamlessly transporting pipes along rails.
-- The Idler unit provides unparalleled support to the pipe, working in perfect harmony with the drive unit for optimal performance.
-- Easily adjustable roller distance accommodates a variety of pipe or tank diameters, ensuring a perfect fit for every task.
-- Featuring variable speed controls, this design empowers operators to fine-tune the rotation speed for superior welding precision.
-- The design incorporates advanced safety features, including overload protection and emergency stop buttons, for safe and secure operation.

Distinctive Features of the Conventional Rotator Design:

It is extensively utilized in welding, installation, and polishing of cylindrical structures within oil and gas sectors, platform support services, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other industries.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, significantly enhancing production efficiency and quality. Our heavy-duty, resilient conventional turning rolls are meticulously crafted to endure the most demanding and relentless workloads. The drive units, powered and controlled by a sophisticated five-function pendant with a variable speed potentiometer, offer operators full command over the rotating vessel.
Employ reserved bolt holes or screws to adjust the center distance of the roller group, adapting seamlessly to changes in workpiece diameter.
Featuring steel-rubber combination rollers, these units boast large bearing capacities and strong driving capabilities. The inclusion of an inverter for stepless speed regulation provides a broad speed range, high precision, and substantial starting torque.

Weldsuccess offers a diverse range of welding rotators with varied capacities (e.g., 1 tons to over 1000 tons) to accommodate various workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers, built with all-fabricated-steel bases and adjustable wheel carriages, effortlessly accommodate vessels of differing diameters around a fixed center-line. The drive motor is an inverter-controlled, variable frequency AC type, complete with fan cooling. Dual reduction worm and wheel gearboxes enhance durability and extend maintenance intervals. With the drive and idler wheel shafts housed in deep groove roller bearings, the system achieves synchronous rotation. Lifting holes on both drive and idler frames facilitate easy maneuverability. The control boxes, with IP55 rated enclosures, use variable frequency AC control electrical systems, fully certified with CE standards. Our ISO 9001:2015 certification underlines our commitment to safety and quality in the weld automation industry.

Our Professional Workshop


 

Leading Global Expertise as a Professional Welding Rotators Manufacturer

Boasting over 20 years of industry-leading expertise in manufacturing welding rotators, welding positioners, and welding manipulators.
We efficiently operate six state-of-the-art production lines serving clients throughout Europe, the U.S., the Middle East, and far beyond.
Our products proudly bear the CE Marking certification and ISO9001 Quality Management System, ensuring compliance with international standards and superior performance.
With abundant case experience, we proudly support customization to meet your unique needs.
Our company philosophy emphasizes "Customer demand first, product quality and business reputation first." We are committed to nurturing long-term customer relationships built on trust and excellence.

Company Vision




Product Certifications


Warranty and After-sales services

1. We offer a 12-month warranty period covering the entire machine's quality.
2. Within this period, if any issues arise due to inherent machine defects, we take full responsibility.
3. Beyond the warranty, we provide free technical advisory support for the machine's entire lifespan.
4. On-site engineer service is available when necessary to ensure optimal operation.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer and trading company, offering both quality production and service.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is nestled in the bustling city of Wuxi city,Jiangsu Province, China. Simply fly into Shanghai airport, and enjoy a scenic 2-hour car journey to Wuxi.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proud to have earned ISO approval, SGS report, and CE certification, reflecting our dedication to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes. We transparently provide CIF pricing in our quotes, tailored to different destination ports and subject to monthly variations.
   
   5) Q: Can I have my logo on the product?
   A: Absolutely! We offer a customized logo service, though it may incur additional fees for logo modeling unless you provide your own design.
   
   6) Q: Can your equipment be customized?

A: Certainly, our expert design team is at your service to tailor equipment to your specific needs and requirements.


On-site Work

Machining Equipment



Packaging


Loading Containers for Delivery