Heavy-Duty Welding Rotator for Tank Positioning, Custom Voltage Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, boasting a powerful motor and reducer, effortlessly handles the rotation of pipes and skillfully guides them along rails, ensuring operations remain smooth and efficient.
-- The Idler unit seamlessly collaborates with the drive unit, providing unparalleled support to the pipe and ensuring both stability and precision during every operation.
-- The groundbreaking adjustable roller feature enables operators to easily adjust the roller spacing, accommodating a vast range of pipe or tank diameters with exceptional precision and ease.
-- Outfitted with cutting-edge variable speed controls, operators can meticulously adjust the rotational speed, optimizing it for the finest welding results.
-- Packed with top-tier safety features, including overload protection and conveniently located emergency stop buttons, ensuring unrivaled safety and reliability.

Conventional Rotator Design Features:

It is extensively utilized for the specialized welding, installation, and polishing of cylindrical structures in diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries and many more.

Turning rolls are masterfully crafted to simplify the rotation of cylindrical containers during welding and fabrication, amplifying both production quality and efficiency. Our extraordinarily robust conventional turning rolls are engineered to endure the most strenuous, challenging work environments. The power-driven drive units provide unparalleled control through a sophisticated five-function pendant, incorporating a variable speed potentiometer that grants operators comprehensive command over the rotating vessel.
Effortlessly adjust the center distance of the roller group utilizing the reserved bolt hole or screw to seamlessly accommodate various workpiece diameters.
Sporting a steel-rubber combination roller, it offers a substantial bearing capacity and exceptional driving force. The inverter stepless speed regulation caters to an expansive speed range, delivering high precision and considerable starting torque.

Weldsuccess presents an extensive variety of welding rotators with a broad spectrum of capacity options (e.g., 1 ton to over 1000 tons) to effectively manage a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are constructed with an all-fabricated-steel base, featuring meticulously adjustable wheel carriages to handle vessels of varying diameters while upholding a consistent center-line. The drive motor, featuring an inverter-controlled variable frequency AC type with fan cooling, guarantees peak performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, ensuring extended overhaul intervals. Both drive and idler wheel shafts are secured in deep groove type roller bearings for synchronous rotation. The drive and idler rolls are ingeniously designed with lifting holes for seamless maneuverability. Control boxes feature IP55 rated enclosures, equipped with variable frequency AC control electrical systems, and full CE certification. Our quality commitment is fortified by our ISO 9001:2015 Quality Management System certification, assuring safe working loads in the weld automation industry.

WorkShop

As a Premier Welding Rotators Manufacturer, we bring an extensive global expertise to the forefront.

We possess over 20 years of dedicated experience in the production of welding rotators,welding positioners, and welding manipulators.
WWith a robust operation comprising a highly advanced infrastructure, featuring 6 state-of-the-art production lines, we proudly serve an extensive network of clients across Europe, the U.S., the Middle East, and beyond, establishing our global footprint.
Our products bear the distinguished and prestigious CE Marking, a certification underscoring our unwavering commitment to quality and excellence. Our company proudly upholds the distinguished ISO9001 Quality Management System, a testament to our commitment to precision and unparalleled excellence.This ensures our steadfast adherence to international standards, guaranteeing performance that consistently surpasses expectations and sets new benchmarks..
Our extensive experience with diverse cases empowers us to offer bespoke customization solutions, tailored to meet specific client needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term, mutually beneficial partnerships with our esteemed clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring unparalleled quality for the entire machine.
2. Should any issues arise due to inherent machine defects within this warranty period, we take full responsibility for swift rectification.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan, ensuring continuous satisfaction.
4. If necessary, we offer on-site engineering service to address and resolve any concerns directly at your premises, enhancing customer convenience.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds to our clients.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is strategically situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to our Wuxi facility spans approximately 2 hours by car,offering smooth access.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification, certifying our unparalleled commitment to quality control.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, meticulously tailored to your destination port and subject to monthly variations for the most competitive offerings.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note, additional fees may apply for logo modeling unlessyou are able to provide the necessary design files,ensuring a personalized branding experience.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements, ensuring precision and satisfaction.


On-Site Operations

Precision Machining Equipment



Secure Packaging for Safe Transit


Efficient Loading of Containers for Prompt and Reliable Delivery