Customizable 10ton Capacity Pipe Welding Rotator for Large Vessel Welding Needs

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Discover the exceptional functionalities of our innovative product.

-- The Drive unit stands as a marvel of engineering, boasting a powerful motor paired with an ultra-efficient reducer. This combination ensures effortless pipe rotation and seamless travel along the rails, providing unmatched reliability and performance.
-- The Idler unit delivers unwavering support to the pipe, orchestrating a harmonious operation with the drive unit to ensure exemplary stability and precision.
-- Our design is a testament to ingenuity, featuring adjustable rollers to cater to a vast spectrum of pipe and tank diameters. Experience versatility like never before.
-- Outfitted with cutting-edge variable speed controls, this unit allows operators to fine-tune rotation speeds effortlessly, ensuring peak welding accuracy and mastery.
-- Incorporating advanced safety features, including overload protection and strategically positioned emergency stop buttons, this unit guarantees enhanced operational safety and peace of mind.

Key Features of Our Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylindrical structures across oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers, boiler construction, shipbuilding, steel structures, nuclear power installations, and a multitude of other industries.

Our turning rolls are designed to revolutionize the rotation of cylindrical containers during welding and fabrication. They significantly boost production efficiency and quality. These heavy-duty conventional turning rolls are built to endure the most demanding workloads. The powered drive units are controlled by an advanced five-function pendant with a variable speed potentiometer, offering the operator precise rotation control.
Easily adjust the roller group's center distance using reserved bolt holes or screws, adapting effortlessly to varying workpiece diameters with precision and ease.
With a robust steel-rubber combination roller, this design offers remarkable bearing capacity and impressive driving capability. Featuring inverter stepless speed regulation, it provides an extensive speed range with high precision and substantial starting torque.

Wuxi Weldsuccess offers a comprehensive range of welding rotators designed to accommodate various capacities (e.g., 1 tons to over 1000 tons), catering to a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast an all-fabricated-steel base with adaptable wheel carriages, accommodating vessels of varying diameters while maintaining a consistent center-line. Powered by a single inverter-controlled, variable frequency AC drive motor with fan cooling, the system is enhanced by dual reduction worm and wheel gearboxes for durability. Drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Both drive and idler rolls come with lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures with variable frequency AC systems, fully CE certified. We are proud holders of the ISO 9001:2015 Quality Management System certification, ensuring the utmost safety in weld automation.

Our Workshop

 

Leading Manufacturer of Premier Welding Rotators with Global Expertise

We take pride in our over 20 years of experience in crafting welding rotators, positioners, and manipulators.
We maintain operations Equipped with six state-of-the-art production lines, Wuxi Weldsuccess Automation Equipment Co., Ltd. leads the industry in quality and efficiency. Expanding our global reach, we proudly extend our exceptional services to clients across Europe, the U.S., the Middle East, and beyond, establishing a reputable presence.
Our products stand out in the market due to their distinguished features and superior craftsmanship. CE Marking certification, a testament to our commitment to quality and safety, and a steadfast ISO9001 Quality Management System, ensure our products meet esteemed international standards, consistently delivering superior, reliable performance..
With an abundance of case experience, we confidently support full customization, enabling us to tailor solutions that perfectly align with your unique requirements.
Driven by our foundational concept, 'Customer demand first, product quality and business reputation first,' we emphasize nurturing long-term relationships with our valued customers.

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Warranty and After Sale Service

1. We are proud to offer a 12-month guarantee period for the entire machine quality, reflecting our unwavering confidence in the excellence of our product.
2. In the unlikely event of a flaw inherent in the machine during this period, we take full responsibility to address it, providing you with peace of mind.
3. Beyond the guarantee period, we offer free technical advisory support for the machine's entire lifespan, ensuring seamless and uninterrupted operation.
4. When necessary, we provide engineer service at the user's premises, delivering hands-on expertise and support to optimize performance.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are a proud combination of both a direct manufacturer and a trading company, offering a comprehensive and seamless service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport directly. The journey from Shanghai to Wuxi takes approximately 2 hours by car, ensuring a seamless travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly ISO approved, SGS reported, and CE certified, testifying to our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we embrace CIF pricing, clearly stating it on the quote tailored to different destination ports and variable factors each month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support custom logo services to enhance your brand's visibility. Please note that an additional fee may apply for logo modeling, unless a design is provided..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our skilled design team excels at tailoring equipment to meet specific customer requirements, ensuring your complete satisfaction.


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