CE Certified Rotator - 100 Tons Heavy Duty for Various Vessel Sizes

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Unveiled

-- Our Drive unit, integrated with a high-performance motor and reducer, not only rotates pipes but also ensures their smooth travel along rails.
-- The Idler unit works in perfect harmony with the drive unit, providing unwavering support to the pipe.
-- Effortlessly adapt to different pipe or tank diameters with adjustable roller distances, ensuring perfect fit every time.
-- With variable speed controls, operators can effortlessly tailor the rotation speed, achieving the pinnacle of welding precision.
-- Equipped with state-of-the-art safety features, including overload protection and emergency stop buttons, to ensure utmost safety.

Conventional Rotator Design Features:

It is extensively deployed in the intricate processes of welding, installation, and polishing of cylinders across oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, boiler, shipyards, steel structures, nuclear power, and an array of other demanding industries.

Our turning rolls revolutionize the handling of cylindrical containers, optimizing welding and fabrication for superior quality and production efficiency. Engineered for durability, our conventional turning rolls effortlessly withstand the most punishing environments. The dynamic powered drive units are manipulated via a sophisticated five-function pendant equipped with a variable speed potentiometer, granting operators unrivaled control over the rotating vessel.
Utilize reserved bolt holes or screws to seamlessly adjust the roller group's center distance, accommodating the dynamic changes in workpiece diameter.
Our robust steel-rubber combination roller boasts exceptional bearing and driving capacities. With an inverter-driven stepless speed regulation, it covers a vast speed range with high precision and impressive starting torque.

Weldsuccess provides an extensive range of welding rotators across various capacities (e.g., 1 tons up to 1000 tons), expertly accommodating diverse workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast an all-steel, fabricated base construction with adjustable wheel carriages to embrace vessels of varying diameters while maintaining a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, powers two reduction worm and wheel gearboxes for enhanced durability and extended service intervals. Both drive and idler wheel shafts are embedded within deep groove roller bearings for synchronized rotation. The frames of both the drive roll and idler roll are equipped with lifting holes for effortless maneuverability. Control boxes feature IP55-rated enclosures, utilizing variable frequency AC control systems that carry full CE certification. Additionally, our commitment to quality is cemented by our ISO 9001:2015 Quality Management System certification, ensuring our products meet the rigorous demands of safe working loads in the weld automation industry.

WorkShop

A Global Pioneer in Professional Welding Rotators Manufacturing

With over 20+ years of rich expertise in crafting top-tier welding rotators,welding positioners, and welding manipulators,
We operate 6 cutting-edge production lines and proudly serve a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking, attesting to their quality and compliance. Our operations proudly follow the esteemed ISO9001 Quality Management System,ensuring a seamless alignment with international standards while delivering superior performance..
With abundant case experience, we offer full customization to meet unique client needs.
Our foundational principle is 'Customer demand first, product quality and business reputation first,' focusing keenly on nurturing long-term customer relationships.

Company View - A Holistic Perspective




Product Certification - Ultimate Assurance

Comprehensive Warranty and After-Sale Service

1. Enjoy a 12-month warranty period ensuring top-notch machine quality and reliability.
2. Should any quality issue arise during this period due to machine flaws, we assume full responsibility.
3. Even post-warranty, benefit from our free technical advisory support, available for the machine's lifetime.
4. On-site engineer assistance is available as necessary to ensure optimal machine performance.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, offering seamless, direct industry experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes about 2 hours..
   
   3) Q: How does your factory manage quality control?
   A: Quality is paramount. Our factory proudly holds ISO approval, SGS report, and CE certificates.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely. We provide CIF pricing clearly on quotes, tailored to destination ports and varying monthly.
   
   5) Q: Is it possible to feature my logo on the product?
   A: Our company offers full support for customized logos. Note: additional fees apply for logo modeling unless you can provideyour design.
   
   6) Q: Can your equipment be customized?

A: Yes, our innovative design team can tailor solutions to your specific requirements.


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