Pressure Vessels Welding Rotator

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is equipped with a robust motor and reducer, enabling efficient pipe rotation and seamless travel on rails.
-- The Idler unit provides steadfast support, working in perfect harmony with the drive unit to stabilize the pipe.
-- The distance between the rollers is easily adjustable to accommodate various pipe or tank diameters, ensuring versatility in operations.
--Boasting variable speed controls, our equipment allows operators to fine-tune the rotation speed, achieving optimal welding precision.
--Integrated safety features include overload protection and emergency stop buttons, prioritizing operator safety at all times.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures in the oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.

Our turning rolls excel at effortlessly rotating cylindrical containers during welding and fabrication, boosting production quality and efficiency. Designed for endurance, these heavy-duty conventional turning rolls withstand the most challenging work environments. The powered drive units are operated via a sophisticated five-function pendant equipped with a variable speed potentiometer, granting operators full control over the rotating vessel.
Adjust the center distance of the roller group using reserved bolt holes or screws to adapt seamlessly to varying workpiece diameters.
Featuring a durable steel-rubber combination roller, our equipment offers substantial bearing capacity and powerful driving capabilities. It is equipped with an inverter for stepless speed regulation, ensuring a broad speed range, high precision, and significant starting torque.

Weldsuccess provides welding rotators in diverse capacities (ranging from, 1 tons to over 1000 tons) to accommodate a wide array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with all-fabricated-steel bases and wheel carriages that can be adjusted to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, complete with fan cooling. Enhanced durability is ensured through the use of dual reduction worm and wheel gearboxes. Both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures and utilize variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company holds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop


 

We are a Professional Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized expertise in producing welding rotators, welding positioners, and welding manipulators,
We operate state-of-the-art 6 advanced production lines serving discerning clients across Europe, the U.S., the Middle East, and other regions.
Our products proudly bear the CE Marking and are backed by rigorous industry standards. ISO9001 Quality Management System Certification: Ensuring excellence in management, our system aligns with international benchmarks to guarantee outstanding performance., ensuring comprehensive compliance with the highest international standards and delivering superior performance beyond expectations.
Rich and diverse case experience, enabling us to offer tailored customization to meet unique client requirements with precision.
Our company's ethos: "Customer demand first, product quality and business reputation first." We prioritize cultivating long-term relationships based on trust and reliability.

Company Overview




Product Certifications


Warranty and AfterSales Service

1. Enjoy peace of mind with a 12-month warranty for the entire machine, ensuring quality and durability.
2. Within this period, should any issues arise due to manufacturing defects, we assume full responsibility for the resolution.
3. Beyond the warranty, benefit from complimentary technical advisory support throughout the lifespan of your machine.
4. Our engineers are available for on-site services when necessary, ensuring optimal performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are a direct manufacturer and trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is situated in the vibrant city of Wuxi, Jiangsu Province, China. Visitors can fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory proudly holds ISO certification, SGS report, and CE certificate, signifying our unwavering commitment to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we provide clear CIF pricing on quotes, tailored to different destination ports and varying monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer customized logo services, ensuring your brand shines. Please note there may be an additional service fee for logo creation or, if you could provide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our expert design team specializes in creating bespoke solutions tailored to customer specifications.


On-Site Operations

State-of-the-Art Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery