Efficient Welding Rotator for Pipe Welding, 500-3500mm Diameter Capacity

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Dive into the revolutionary capabilities and cutting-edge features that make our 30T Pipe Welding Rotator for Large Vessels with Custom Voltage Selection truly exceptional.

-- The Drive Unit: Equipped with a powerful motor and reducer, this unit is designed for effortless pipe rotation, skillfully guiding pipes along rails with unparalleled precision.
-- The Idler Unit: Delivering unwavering support, this unit collaborates seamlessly with the drive unit to ensure consistent and dependable pipe handling.
-- Adjustable Roller Distance: Seamlessly accommodates a range of pipe or tank diameters, providing unmatched flexibility and versatility.
-- Variable Speed Controls: Adapt the rotation speed precisely to your welding requirements, ensuring accuracy and optimal outcomes every time.
-- Safety Mechanisms: Integrated features such as overload protection and emergency stop buttons ensure a secure and safe operational environment.

Conventional Rotator Design Features: Exemplifying superior engineering, these features enhance performance and reliability in challenging industrial environments.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: Facilitating the seamless rotation of cylindrical containers during welding and fabrication, these robust, heavy-duty tools ensure superior quality and efficiency. Our turning rolls thrive in the most demanding environments, with the powered drive units controlled by an advanced five-function pendant, featuring a variable speed potentiometer for comprehensive operator control.
Easy Adjustment: Utilize reserved bolt holes or screws to adjust the roller group's center distance effortlessly, adapting seamlessly to diverse workpiece diameters.
Steel-Rubber Combination Rollers: With high bearing capacity and powerful driving force, these rollers feature inverter stepless speed regulation, providing a wide speed range, high accuracy, and substantial starting torque.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Expertly crafted with all-fabricated-steel base construction, these rollers feature adjustable wheel carriages to manage vessels of varying diameters around a constant center-line. A drive motor, utilizing inverter-controlled variable frequency AC with fan cooling, ensures outstanding performance. Strengthened durability is achieved through dual reduction worm and wheel gearboxes. Drive and idler wheel shafts encased in deep groove roller bearings for synchronized rotation. Both drive and idler rolls have lifting holes on frames for hassle-free movement. Control boxes, rated IP55, use variable frequency AC control systems and are fully CE certified. Our ISO 9001:2015 Quality Management System certification highlights our dedication to upholding the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: Setting industry benchmarks with our comprehensive knowledge and unrivaled expertise.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
We efficiently operate Our cutting-edge facility boasts six state-of-the-art production lines, each equipped with the latest technology to ensure the highest levels of efficiency and precision. We pride ourselves in extending our exceptional services to clients dispersed across Europe, the United States, and the Middle East, and our reach continues to expand globally.
Our products proudly feature the prestigious CE Marking, a testament to our compliance with rigorous European safety and environmental standards, and are further endorsed by the ISO9001 Quality Management System certification. This guarantees our commitment to maintaining unparalleled quality and reliability.Our products adhere strictly to the most stringent international standards, ensuring performance that is nothing short of exceptional, along with unrivaled reliability..
With extensive case experience, we offer comprehensive customization options, tailoring solutions to meet the unique and specific needs of each client.
Wuxi Weldsuccess Automation Equipment Co., Ltd. is steadfast in its dedication to 'Customer demand first, product quality and business reputation first,' fostering long-lasting customer relationships through exemplary service and trust.

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Warranty and After-Sale Service

1. We provide a robust 12-month warranty on the entire machine, a testament to its superior quality and reliability.
2. Should any issue arise within this period due to a machine defect, we pledge to assume full responsibility and act promptly.
3. Beyond the warranty period, benefit from our complimentary, ongoing technical advisory support throughout the machine's lifespan.
4. Our skilled engineers are available for onsite services when required, ensuring your machine's peak performance.

FAQ:

1. Q: Are you a factory or trading company?
   A: We proudly stand as a trusted direct manufacturer and trading company, offering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our advanced facility is strategically located in Wuxi city,Jiangsu Province, China. For added convenience, you can fly directly to Shanghai airport, followed by a brief 2-hour car journey to Wuxi..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory's ISO approval, SGS report, and CE certification embody our unwavering commitment to manufacturing excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we offer transparent CIF pricing in our quotes, tailored to different destination ports and adjusted for monthly variations.
   
   5) Q: Can I have my logo on the product?
   A: We provide personalized logo services, ensuring your brand is prominently displayed. Please note that a service fee may apply for logo modeling unless youprovide the necessary files for seamless integration..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our expert design team is adept at creating tailored solutions to fulfill your specific requirements, ensuring that our equipment perfectly aligns with your needs.


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