Versatile Welding Turning Roller for Efficient Pipe Rotation

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Intricately detailed descriptions of the diverse functionality and high performance of our advanced equipment.

-- The Drive unit is masterfully engineered with a robust motor & reducer, ensuring flawless pipe rotation and facilitating seamless navigation along the rails, enhancing operational efficiency.
-- The Idler unit is designed to provide essential stability, working in perfect harmony with the drive unit, ensuring consistent pipeline support and stability.
-- The rollers are ingeniously designed with flexibility in mind, featuring adjustable components that allow for an impeccable fit across a spectrum of pipe or tank diameters, ensuring versatility and precision.
-- Equipped with cutting-edge variable speed controls, operators can effortlessly fine-tune the rotation speed, achieving the optimal welding conditions required for superior outcomes.
-- Our system incorporates premium safety mechanisms, including state-of-the-art overload protection and intuitive emergency stop buttons, ensuring unparalleled operator safety and peace of mind.

Exquisite Conventional Rotator Design Features:

It is extensively employed for the precise welding, installation, and polishing of cylindrical structures within the oil and gas industries, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers,shipyards, steel structures,, nuclear power, and a multitude of other critical industries.

Our expertly crafted turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication, leading to significantly improved production efficiency and exceptional quality. These robust conventional turning rolls are meticulously built to endure demanding workloads. The powered drive units are controlled via an intuitive five-function pendant with a variable speed potentiometer, offering operators unprecedented control over the rotating vessel.
Effortlessly adjust the center distance of the roller group using reserved bolt holes or screws to seamlessly adapt to changes in workpiece diameter, ensuring flexibility and precision.
Our steel-rubber combination rollers deliver immense bearing capacity and formidable driving capability. The unit features an inverter-based stepless speed regulation, offering a broad speed range, unmatched precision, and high starting torque for optimal performance.

Weldsuccess provides an array of welding rotators in varying capacities (e.g., 1 tons to over 1000 tons) to cater to a wide range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are intricately constructed with an all-fabricated-steel base, featuring adjustable wheel carriages to accommodate vessels of varying diameters along a consistent center-line. The drive motor is an inverter-controlled variable frequency AC type with efficient fan cooling. Dual reduction worm and wheel gearboxes ensure durability and extended service intervals. Drive and idler wheel shafts feature deep groove type roller bearings for synchronized rotation. Both drive and idler rolls are equipped with lifting holes for easy maneuverability. Control boxes are housed in IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Certified by the ISO 9001:2015 Quality Management System, our products guarantee safe working loads in the weld automation industry, providing assurance and reliability.

WorkShop

 

Leading Professional Welding Rotators Manufacturer with Global Expertise

We proudly possess over 20 years of profound expertise in the specialized field of welding rotators,welding positioners, and welding manipulators, delivering excellence.
We efficiently manage six state-of-the-art production lines serving esteemed clients across Europe, the U.S., the Middle East, and globally.
All our products are distinguished with CE Marking, an emblem of quality and assurance. ISO9001 Quality Management System, ensuring unwavering adherence to international standards, thus guaranteeing exceptional and superior performance..
Boasting extensive case experience, we excel in offering tailored customization solutions that cater to the unique needs of each client.
Our core company philosophy revolves around the principle: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing long-term partnerships with our esteemed customers.

Company Vision




Product Certification


Warranty and After-Sale Service

1. Enjoy a comprehensive 12-month warranty, safeguarding the entire machine's quality and providing clients with unwavering peace of mind.
2. Should any issues arise due to inherent machine flaws within this period, we pledge to take full responsibility, addressing them with utmost promptness.
3. Post-warranty, benefit from our continuous technical advisory support, free of charge, ensuring the machine functions optimally throughout its lifespan.
4. For critical necessities, we provide the invaluable option of engineer services directly at user premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer and trading company, offering a seamless fusion of manufacturing prowess and commerce.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically located in Wuxi City,Jiangsu Province, China. You can fly directly to Shanghai Airport, with a scenic car journey to Wuxi taking approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality remains our utmost priority. Our factory proudly holds ISO approval, SGS reports, and CE certification, showcasing our steadfast commitment to excellence.
   
   4) Q: Does your company provide CIF pricing?
   A: Absolutely, we do. Our quotations clearly reflect CIF prices, precisely tailored to various destination ports and ever-changing monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. An additional service fee for logo modeling applies, unless you provide the design...
   
   6) Q: Can your equipment be customized?

A: Certainly! Our expert design team specializes in customizing equipment to perfectly align with specific customer specifications.


On-Site Operations

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