Heavy-Duty Welding Rotator for Pipe and Tank Welding Applications

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

200-ton conventional welding rotator is a heavy-duty piece of equipment designed to facilitate the welding of large cylindrical workpieces. Here's an overview of its key features, benefits, and applications:

Key Features

1. High Load Capacity:

   • Engineered to support up to 200 tons, making it suitable for heavy industrial applications, such as shipbuilding and large tank fabrication.

2. Adjustable Roller Spacing:

   • Features adjustable rollers to accommodate various diameters of workpieces, providing versatility for different welding projects.

3. Robust Construction:

   • Built with durable materials to ensure stability and reliability, reducing the risk of deformation or failure under heavy loads.

4. Smooth Rotation:

   • Equipped with powerful drive motors that provide smooth and controlled rotation, allowing for consistent welding speed and quality.

5. User-Friendly Controls:

   • Includes intuitive controls for easy operation, enabling operators to quickly adjust speed and direction as needed.

6. Safety Features:

   • Incorporates safety mechanisms, such as overload protection and emergency stop buttons, to ensure safe operation during welding.

Benefits

1. Improved Welding Quality:

   • By maintaining proper alignment and rotation of the workpiece, the rotator helps produce higher-quality welds with fewer defects.

2. Increased Efficiency:

   • Reduces the time spent manually repositioning workpieces, streamlining the welding process and enhancing overall productivity.

3. Ergonomic Operation:

   • Allows welders to work comfortably by positioning the workpiece at optimal heights and angles, reducing physical strain.

4. Versatile Applications:

   • Suitable for various welding processes, including MIG, TIG, and arc welding, making it adaptable to different materials and projects.

Applications

• Shipbuilding: For welding large hull sections and tanks.
• Oil and Gas: Used in the fabrication of pipelines, storage tanks, and other large components.
• Construction: Ideal for welding structural components and large machinery parts.
• Manufacturing: Utilized in the production of heavy industrial equipment and machinery.

Welsuccess offers an extensive range of welding rotators in an array of capacities (e.g., 1 tons to over 1000 tons), accommodating workpieces of varying sizes with impeccable adaptability.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with an all-fabricated-steel base and adjustable wheel carriages to suit vessels of varying diameters centered around a constant line. Featuring a drive motor with inverter-controlled variable frequency, the units are fan-cooled and utilize robust worm and wheel gearboxes, ensuring durability and extended maintenance intervals. Drive and idler wheel shafts incorporate deep groove roller bearings for synchronized rotation. Convenient lifting holes on the frames facilitate maneuverability. Control boxes boast IP55-rated enclosures with a variable frequency AC control electrical system, meeting full CE certification standards. Moreover, our company holds the esteemed ISO 9001:2015 Quality Management System certification, assuring that our products maintain safe working loads across the weld automation industry.

WorkShop

Pioneers in Professional Welding Rotators with Global Expertise

With over 20 years of distinguished expertise in crafting superior welding rotators,as well as welding positioners and manipulators.
We boast 6 cutting-edge production lines, serving a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Every product we deliver is certified with CE Marking, upholding the highest standards of quality and safety. Proudly certified with the ISO9001 Quality Management System, guaranteeing adherence to international standards and delivering exceptional performance..
Leveraging extensive case expertise, we offer comprehensive customization support.
Our guiding principle: 'Customer demand first, product quality and business reputation first.' We emphasize nurturing enduring customer relationships.

Company Vision




Product Certification

Warranty and After-Sale ServiceAfter-Sale Service Excellence

1. We offer a 12-month guarantee period covering the entire machine's quality.
2. During this period, any issues arising from machine defects are our full responsibility.
3. Beyond the guarantee period, we provide lifetime technical advisory support at no cost.
4. On-site engineer service is available when necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is nestled in the vibrant city of Wuxi, Jiangsu Province, China. Travel to Shanghai airport, and enjoy a scenic 2-hour drive from Shanghai to Wuxi..
   
   3) Q: What measures does your factory take for quality control?
   A: Quality is our top priority. Our factory has earned ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we do. Our quotes transparently include CIF prices, tailored to different destination ports and varying monthly rates.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services, though an additional service fee may apply for logo modeling unless you can provide the design..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team can customize equipment to meet your specific requirements.


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