Industrial Lead Screw Rotator for Pipe Welding

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our groundbreaking Drive unit, enhanced with a powerful motor and an advanced reducer, ensures effortless pipe rotation. This feature elevates the seamless travel of pipes along the rails, boosting operational efficiency and maximizing productivity to new heights.
-- The Idler unit, in perfect synchronization with the Drive unit, offers robust support to the pipe. This flawless collaboration guarantees stability and precision, delivering unmatched accuracy in all operational tasks.
-- Easily adjust the rollers' distance using our convenient hand screw, offering versatile adaptability to accommodate a wide range of pipe or tank diameters effortlessly.
-- Master your operations with ease by utilizing variable speed settings. This feature grants operators the ability to fine-tune rotation speed precisely, resulting in superior welding performance and exceptional outcomes.
-- Safety is our unwavering priority, featuring integrated safety mechanisms like overload protection and emergency stop buttons. These ensure a secure and protected work environment for all operators.

Conventional Rotator Design Features:

Our equipment is extensively utilized for exceptional welding, precise installation, and expert polishing of cylinders across diverse industries including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and numerous other sectors.

Our turning rolls streamline the rotation of cylindrical containers during welding and fabrication processes, ensuring superior quality and remarkable efficiency. Engineered to withstand the most demanding environments, our heavy-duty conventional turning rolls promise durability and outstanding performance. The powered drive units allow for precise control via a five-function pendant, enhanced by a variable speed potentiometer, providing operators with complete mastery over the vessel's rotation dynamics.

Adjusting wheels is exceptionally intuitive and user-friendly, surpassing traditional bolt type designs.

Our innovative handwheel design simplifies wheel distance adjustments with minimal effort, as shown in our demonstration video.

Welsuccess offers an extensive range of welding rotators, catering to capacities from 1 ton up to over 1000 tons, perfectly accommodating workpieces of all sizes.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With over 20 years of unmatched expertise in producing welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, serving a diverse clientele across Europe, the U.S., the Middle East, and beyond.
Our comprehensive offerings include CE Marking and ISO9001 Quality Management Systemcertifications, ensuring that products consistently meet international standards with exceptional reliability and performance.
Equipped with extensive case experience and tailored customization options, we set ourselves apart from the competition.
Our philosophy: 'Customer demand first, product quality and business reputation above all.' We are committed to nurturing long-term customer relationships built on trust and satisfaction.



Product Certification Details


Comprehensive Warranty and AAfter-Sale Service

1. Immerse yourself in worry-free operations with a substantial 12-month warranty period that covers the totality of the machine's quality. This comprehensive coverage guarantees confidence and emphasizes our commitment to exceptional workmanship.
2. Within the warranty period, should any complication arise due to machine defects, we pledge to assume full responsibility. Our unwavering commitment is to address and rectify such issues swiftly, ensuring your equipment operates flawlessly.
3. Beyond the warranty period, we continue to be your steadfast partner by offering complimentary technical advisory support throughout the entire lifespan of the machine. This enduring service ensures peace of mind and an uninterrupted experience with your equipment.
4. In times of urgency, we provide an invaluable option: access to our top-tier engineers for on-site service at your location. This ensures expert assistance is readily available, guaranteeing you reliable and efficient support whenever needed.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a prestigious manufacturer and trading company, offering unparalleled expertise and superior service quality that sets us apart in the industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is nestled in Wuxi city,Jiangsu Province, China. You can easily visit us by flying to Shanghai airport. The journey from Shanghai to Wuxi takes around 2 hours by car, offering a smooth and straightforward route to our location..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our topmost priority. Our factory adheres meticulously to the highest standards, supported by our ISO approval, SGS report, and CE certification. We consistently ensure our products meet and exceed premium quality standards.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely, we do. CIF pricing is transparently outlined in our quotations, customized according to your specific destination port, with monthly updates reflecting any changes.
   
   5) Q: Is it possible to have my logo on the product?
   A: We are thrilled to offer customized logo services. Should you need logo creation, a nominal service fee may apply unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Without a doubt, our talented design team excels at developing bespoke solutions meticulously tailored to meet your unique specifications and requirements.


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