Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Descriptions of the functions
-- Our groundbreaking Drive unit, enhanced with a powerful motor and an advanced reducer, ensures effortless pipe rotation. This feature elevates the seamless travel of pipes along the rails, boosting operational efficiency and maximizing productivity to new heights.
-- The Idler unit, in perfect synchronization with the Drive unit, offers robust support to the pipe. This flawless collaboration guarantees stability and precision, delivering unmatched accuracy in all operational tasks.
-- Easily adjust the rollers' distance using our convenient hand screw, offering versatile adaptability to accommodate a wide range of pipe or tank diameters effortlessly.
-- Master your operations with ease by utilizing variable speed settings. This feature grants operators the ability to fine-tune rotation speed precisely, resulting in superior welding performance and exceptional outcomes.
-- Safety is our unwavering priority, featuring integrated safety mechanisms like overload protection and emergency stop buttons. These ensure a secure and protected work environment for all operators.
Conventional Rotator Design Features:
Our equipment is extensively utilized for exceptional welding, precise installation, and expert polishing of cylinders across diverse industries including oil and gas, platform supports, storage tanks, and tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and numerous other sectors.
Our turning rolls streamline the rotation of cylindrical containers during welding and fabrication processes, ensuring superior quality and remarkable efficiency. Engineered to withstand the most demanding environments, our heavy-duty conventional turning rolls promise durability and outstanding performance. The powered drive units allow for precise control via a five-function pendant, enhanced by a variable speed potentiometer, providing operators with complete mastery over the vessel's rotation dynamics.
Welsuccess offers an extensive range of welding rotators, catering to capacities from 1 ton up to over 1000 tons, perfectly accommodating workpieces of all sizes.
Product Parameters
Model | CRS-5 | CRS-10 | CRS-20 | CRS-30 | CRS-40 | CRS-50 | CRS-60 | CRS-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Hand adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CRS-100 | CRS-120 | CRS-150 | CRS-200 | CRS-300 | CRS-400 | CRS-500 | CRS-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Hand adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black |
Workpiece Process