Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Conventional Rotator Design Features:
It is extensively utilized for welding, installation, and polishing of cylinders in the oil and gas sector, platform supports, storage tanks, tankers, pressure vessels,wind power projects, pipelines, boilers, boiler installations, shipyards, steel structures, nuclear power, and various other industries.
Our turning rolls revolutionize the ease of rotating cylindrical containers during welding and fabrication. Experience the synergy of higher quality and maximum efficiency in production. Crafted for endurance, our heavy-duty conventional turning rolls are engineered to withstand the most demanding, relentless workload environments. The powered drive units offer an intuitive five-function pendant, complete with a variable speed potentiometer, empowering operators with full control over the rotation of the vessel.
Adjust the roller group's center distance using reserved bolt holes or screws to seamlessly adapt to changes in workpiece diameter, ensuring precise alignment and operation.
Featuring a steel-rubber combination roller, our rotators boast an impressive load-bearing capacity and robust driving power. Equipped with an inverter for stepless speed regulation, they offer a wide speed range, exceptional precision, and substantial starting torque.
Wuxi Weldsuccess Automation offers a comprehensive range of welding rotators in diverse capacities (e.g., 1 tons to a colossal 1000 tons), catering to the varying sizes and demands of different workpieces.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
CR CE rollers are innovatively designed with an all-fabricated-steel base construction. The wheel carriages are strategically positioned to accommodate vessels of different diameters while maintaining a constant centre-line. The drive motor is an advanced inverter-controlled variable frequency AC type, complete with fan cooling. Durable drive systems feature two reduction worm and wheel gearboxes for longevity and extended overhaul intervals. Drive and idler wheel shafts are housed in deep groove roller bearings for synchronous rotation. Both drive and idler rolls are equipped with lifting holes on the frames for effortless maneuverability. Control boxes boast IP55 rated enclosures and utilize sophisticated variable frequency AC control systems, fully compliant with CE certification. Furthermore, our company is rigorously certified by the ISO 9001:2015 Quality Management System, ensuring our products reliably establish safe working loads in the weld automation industry.
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