Customizable Voltage Tank Pressure Vessel Welding Turning Roller Solutions

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is outfitted with a formidable motor and reducer, ensuring flawless pipe rotation and enabling effortless pipe movement along rails.
-- The Idler unit provides critical support, working in perfect harmony with the drive unit to maintain the stability of pipelines.
-- The rollers are masterfully engineered to be adjustable, ensuring a precise fit across a wide array of pipe or tank diameters.
-- Outfitted with cutting-edge variable speed controls, operators can meticulously adjust the rotation speed to achieve optimal welding conditions.
-- Features superior safety mechanisms, including overload protection and emergency stop buttons, to enhance operator safety.

Conventional Rotator Design Features:

It is extensively employed for the welding, installation, and finishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers,shipyards, steel structures,, nuclear power, and a multitude of other industries.

Our turning rolls are crafted to streamline the rotation of cylindrical containers during welding and fabrication, leading to enhanced production efficiency and outstanding quality. These durable conventional turning rolls are designed to withstand the most challenging workloads. The powered drive units are controlled via a five-function pendant with a variable speed potentiometer, granting operators unrivaled control over the rotating vessel.
Seamlessly adjust the center distance of the roller group using reserved bolt holes or screws to accommodate variations in workpiece diameter.
Steel-rubber combination rollers provide substantial bearing capacity and robust driving capability. The unit is equipped with an inverter-based stepless speed regulation system, delivering a broad speed range, high precision, and substantial starting torque.

Weldsuccess offers welding rotators in various capacities (e.g., 1 tons up to 1000 tons) to accommodate an array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are built with an all-fabricated-steel base, featuring adjustable wheel carriages to accommodate vessels of varying diameters along a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling. Dual reduction worm and wheel gearboxes ensure longevity and extended service intervals. Drive and idler wheel shafts use deep groove type roller bearings for synchronized rotation. Both drive and idler rolls are equipped with lifting holes for easy maneuverability. Control boxes feature IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Certified by ISO 9001:2015 Quality Management System, our products ensure safe working loads in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise

We have over 20 years of experience in the domain of welding rotators,welding positioners, and welding manipulators.
We oversee six state-of-the-art production lines serving clients across Europe, the U.S., the Middle East, and globally.
All products are distinguished with CE Marking and ISO9001 Quality Management System, ensuring unwavering adherence to international standards, thus guaranteeing exceptional and superior performance..
With extensive case experience, we are empowered to offer bespoke customization solutions, ensuring each client's unique needs are met with precision.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing long-term relationships with our valued customers, ensuring satisfaction and loyalty.

Company Vision




Product Certification


Warranty and After-Sale Service

1. We offer a comprehensive 12-month warranty period covering the entire machine's quality, providing unparalleled peace of mind for our clients.
2. Within this period, should any issues arise due to inherent machine flaws, we pledge to take full responsibility, addressing them with urgency and care.
3. Beyond the warranty period, we offer ongoing technical advisory support absolutely free throughout the machine's lifespan, ensuring continuous satisfaction.
4. For essential needs, we provide direct engineer services at user premises, prioritizing convenience and efficiency.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer as well as a trading company, offering a seamless blend of sophisticated production and dynamic commerce.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours, offering convenient access..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification, underscoring our commitment to excellence.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, tailored to various destination ports and adapting to fluctuating monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services, allowing your brand to shine. Note that there's an additional service fee for logo modeling unless you provide the design...
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team is adept at customizing equipment to perfectly meet customer specifications, ensuring total satisfaction.


On-Site Operations

Machining Equipment



Packaging


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