Versatile Screw Type Welding Rotator for Vessel Diameters 500-3500mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Functions Descriptions

-- Our Drive Unit is a testament to precision engineering, seamlessly blending a high-performance motor and reducer to guarantee smooth pipe rotation while expertly navigating pipe travel along rails.
-- Our Idler Unit stands as a stalwart companion to the Drive Unit, providing unwavering support and stability for unparalleled precision throughout the operation.
-- Effortless roller distance adjustments are made possible using the intuitive hand screw mechanism, ensuring perfect adaptability to a diverse range of pipe or tank diameters.
-- Revel in the precision of variable speed controls, empowering operators to meticulously adjust the rotation speed, achieving the pinnacle of welding excellence.
-- Safety remains our top priority with integrated overload protection and accessible emergency stop buttons, cultivating a secure and protected work environment.

Conventional Rotator Design Features:

It is extensively utilized for the welding, installation, and polishing of cylinders across the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures,, also serving the nuclear power industry and beyond.

Our turning rolls are expertly designed to facilitate the seamless rotation of cylindrical containers during welding and fabrication, significantly boosting both quality and production efficiency. Engineered for resilience, our conventional turning rolls are built to withstand the harshest and most demanding industrial environments. The powered drive units are expertly controlled using a versatile five-function pendant, complete with a variable speed potentiometer, providing operators with comprehensive control over the vessel's precise rotation.

Experience unparalleled ease of use that outshines typical standard bolt systems.

Our hand wheels type offers effortless and straightforward adjustments of wheel distances, exactly as showcased in our instructive video.

Weldsuccess presents a diverse array of welding rotators, with capacities ranging from 1 ton to a staggering 1000 tons, tailored to accommodate a wide variety of workpiece dimensions.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

Your Professional Welding Rotators Manufacturer with Extensive Global Expertise

We proudly boast over 20 years of specialized knowledge in manufacturing welding rotators,welding positioners, and welding manipulators.
We operate with 6 cutting-edge production lines serving clients across Europe, the U.S., the Middle East, and beyond.
Our products are distinguished by CE Marking and backed by the ISO9001 Quality Management System,ensuring adherence to international standards and delivering unparalleled performance.
With a wealth of case experience, we offer robust support for customization.
Our company ethos is "Customer demand first, product quality and business reputation first." We emphasize nurturing long-term customer relationships.



Product Certification


Comprehensive Warranty and After-Sale Service

1. We back our machines with a comprehensive 12-month guarantee for the entire machine's quality.
2. During this designated period, should any problems emerge owing to inherent flaws in the machine, we wholeheartedly assume the full responsibility for rectifying these issues, ensuring your peace of mind and satisfaction.
3. Once the guarantee period concludes, we are delighted to offer you complimentary technical advisory support for the entire lifespan of your machine. This unwavering commitment guarantees uninterrupted operations and optimized performance, underscoring our steadfast dedication to your success and satisfaction.
4. Our team of expert engineers is always on standby to provide unmatched on-site service whenever you require. We deliver exceptional support directly to your location, ensuring seamless productivity and peace of mind, reflecting our promise of excellence.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We proudly stand as both a direct manufacturer and a trading company, offering you the unparalleled advantages of unmatched quality and exemplary service.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Arrive at Shanghai airport for a convenient and efficient 2-hour drive to Wuxi, simplifying your visit..
   
   3) Q: How does your factory ensure quality control?
   A: Quality remains our highest priority. Our factory is distinguished by its ISO certification, SGS report, and CE certificate, reaffirming our commitment to delivering products that meet exceptional standards of excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely! We meticulously outline CIF pricing in our quotations, adapted to various destination ports and monthly fluctuations, ensuring transparency and adaptability.
   
   5) Q: Is it possible to have my logo on the product?
   A: Certainly! We provide personalized logo services to tailor your product. Note that a supplementary fee may apply for logo modeling unless yousupply the design yourself..
   
   6) Q: Can your equipment be customized?

A: Definitely! Our expert design team excels at customizing equipment to your precise specifications, ensuring a perfect match for your specific needs, highlighting our commitment to innovation and adaptability.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery