High-Performance Pipe Rotator for Efficient Welding and Stability

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-100
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 100Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Exquisite Functionality Overview

-- The drive unit, featuring a robust motor and reducer, is engineered for seamless pipe rotation and ensures smooth pipe travel along the rails.
-- The idler unit works in tandem with the drive unit, adeptly supporting the pipe and ensuring stability throughout.
-- Effortlessly adjust the distance between rollers to accommodate varying pipe or tank diameters, ensuring versatile application.
-- Endowed with intuitive variable speed controls, allowing operators the precision to fine-tune rotation speed for optimal welding results.
-- Incorporates advanced safety mechanisms, including overload protection and emergency stop buttons, for assured operational safety.

Refined Conventional Rotator Design Features:

This innovative design is extensively employed in the welding, installation, and polishing of cylinders across oil and gas sectors, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers,shipyards, and steel structures,as well as nuclear power and myriad other industries.

Our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, guaranteeing superior quality and enhanced production efficiency. These heavy-duty, durable conventional turning rolls are crafted to withstand the most rigorous and demanding work conditions. The powered drive units, managed via a five-function pendant with a variable speed potentiometer, offer operators precise control over the rotating vessel.
Utilize reserved bolt holes or screws to fine-tune the center distance of the roller group, adapting seamlessly to changes in workpiece diameter.
The steel-rubber combination roller boasts a large bearing capacity and impressive driving power. It features an inverter for stepless speed regulation, offering a wide speed range, high precision, and substantial starting torque.

Welsuccess provides welding rotators in a comprehensive range of capacities (e.g., 1 ton to over 1000 tons), catering to diverse workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are constructed with an all-fabricated-steel base and wheel carriages, designed to accommodate vessels of various diameters centered around a constant line. A single drive motor is controlled by an inverter, a variable frequency AC type with fan cooling, enhancing durability and extending operational intervals. Drive and idler wheel shafts reside in deep groove type roller bearings, ensuring synchronous rotation. Both the drive and idler rolls have convenient lifting holes on the frames for easy handling. Control boxes, encased in IP55 rated enclosures, employ variable frequency AC control electrical systems with full CE certification. Our company is also certified by ISO 9001:2015 Quality Management System, guaranteeing our products meet stringent safety loads in the weld automation industry.

State-of-the-Art Workshop

Global Leader in Professional Welding Rotators Manufacturing

Harnessing over 20 years of unparalleled expertise in crafting welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines and proudly serve a global clientele spanning Europe, the U.S., the Middle East, and far beyond.
Our products proudly bear CE Marking certification, Excellence at Wuxi Weldsuccess Automation Equipment Co., Ltd. shines through our ISO9001 Quality Management System, embodying our commitment to quality and organizational brilliance.We ensure unwavering compliance with global standards, delivering superior performance that sets us apart in the industry..
With vast expertise and rich case experience, we offer bespoke customization to meet unique customer needs.
Our guiding principle: 'Customer demand first, product quality and business reputation first' underscores our dedication to cultivating enduring, long-term relationships with our valued clients.

Our Vision and Values




Certifications and Accreditations

Comprehensive Warranty and After-Sales Service

1. We proudly offer a comprehensive 12-month guarantee on the overall quality of our machines, ensuring peace of mind.
2. Within this guarantee period, should any issues arise due to inherent machine flaws, we assume full responsibility, assuring you of our commitment to quality.
3. Beyond the guarantee period, we provide complimentary technical advisory support throughout the entire lifespan of your machine, ensuring uninterrupted productivity.
4. For complex issues, engineer services on-site at user premises are available when necessary, ensuring minimal downtime.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and trading company, offering the best of both worlds in terms of quality and service.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is situated in Wuxi city,Jiangsu Province, China. Simply fly to Shanghai airport directly, and enjoy a convenient two-hour drive from Shanghai to Wuxi by car.
   
   3) Q: How does your factory handle quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS reports, and CE certification, ensuring top-tier quality control.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We transparently specify CIF pricing on all quotes, accounting for the destination port and adjusting for monthly fluctuations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer custom logo services to perfectly match your company's branding. While it may incur an extra service fee for logo modeling, we welcome your designs if you could provide.
   
   6) Q: Can your equipment be customized?

A: Certainly! Our professional design team excels in crafting equipment tailored to meet specific customer requirements.


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