Descriptions of the functions
-- Discover unparalleled efficiency with our Drive unit. Engineered with a powerful motor and precision reducer, it not only facilitates seamless pipe rotation but also ensures a fluid transition on rails, setting new standards in operational excellence.
-- Our Idler unit provides unwavering support, working in perfect harmony with the Drive unit to maintain pipe stability throughout every operational phase, ensuring optimal performance.
-- Adjust with exceptional ease! Effortlessly modify the rollers' distance to accommodate various pipe or tank diameters, offering a level of versatility that empowers an array of diverse operations.
-- Precision is at your fingertips with our advanced variable speed controls, enabling operators to finely adjust rotation speeds to meet the most exacting welding precision standards.
-- Safety at its finest with integrated features like overload protection and emergency stop buttons, providing operators with peace of mind through comprehensive safety assurances.
Conventional Rotator Design Features:
It is extensively utilized for welding, installation, and polishing of cylindrical structures in the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and a multitude of other fields.
Our turning rolls are a paradigm of efficiency, effortlessly rotating cylindrical containers during welding and fabrication processes, thus significantly boosting production quality. Constructed for durability, these robust conventional turning rolls are built to excel in the toughest environments. Experience seamless control with a powered drive unit, operated by a sophisticated five-function pendant that includes a variable speed potentiometer for fine-tuned control over the rotating vessel.
Adapt with precision by adjusting the roller group's center distance using reserved bolt holes or screws, enabling seamless adaptation to workpieces of varying diameters with ease.
With a sturdy steel-rubber combination roller, our equipment features substantial bearing capacity and outstanding driving power, complete with an inverter for stepless speed regulation, offering a vast speed range and exceptional starting torque.
Weldsuccess offers welding rotators in a comprehensive range of capacities (from, 1 tons to more than 1000 tons) to accommodate an extensive variety of workpiece sizes.
Product Parameters
| Model |
CR-5 |
CR-10 |
CR-20 |
CR-30 |
CR-40 |
CR-50 |
CR-60 |
CR-80 |
| Turning Capacity |
5 tons |
10 tons |
20 tons |
30 tons |
40 tons |
50 tons |
60 tons |
80 tons |
| Loading Capacity-Drive |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Loading Capacity-Idler |
2.5 tons |
5 tons |
10 tons |
15 tons |
20 tons |
25 tons |
30 tons |
40 tons |
| Vessel size |
350-5000 mm |
350-5000mm |
350-5000mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*0.37 KW |
2*0.55 KW |
2*0.75KW |
2*1.1 KW |
2*1.1 KW |
2*1.5 KW |
2*2.2 KW |
2*3 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
| Roller size |
Φ250*140mm |
Φ300*180mm |
Φ350*180mm |
Φ350*220mm |
Φ400*220mm |
Φ400*220mm |
Φ450*300mm |
Φ500*360mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Model |
CR-100 |
CR-120 |
CR-150 |
CR-200 |
CR-300 |
CR-400 |
CR-500 |
CR-1000 |
| Turning Capacity |
100 tons |
120 tons |
150 tons |
200 tons |
300 tons |
400 tons |
500 tons |
1000 tons |
| Loading Capacity-Drive |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Loading Capacity-Idler |
50 tons |
60 tons |
75 tons |
100 tons |
150 tons |
200 tons |
250 tons |
500 tons |
| Vessel size |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
570-6800mm |
1000-7000mm |
1500-8000mm |
| Adjust Way |
Bolt adjustment |
| Motor Power |
2*3 KW |
2*3 KW |
2*4 KW |
2*4 KW |
2*5.5 KW |
2*5.5 KW |
2*7.5 KW |
2*15 KW |
| Rotation Speed |
100-1000mm/min Variable Frequency Driver |
| Roller wheels |
Rubber / PU / Steel Wheels all available |
Steel Wheels |
| Roller size |
Φ500*400mm |
Φ500*440mm |
Φ500*600mm |
Φ600*645mm |
Φ700*300mm |
Φ700*350mm |
Φ800*400mm |
Φ900*500mm |
| Voltage |
220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase |
| Control system |
Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) |
| Color |
RAL 3003 RED+9005 Black |
| Optional |
Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are crafted with precision-engineered all-fabricated-steel bases and adjustable wheel carriages designed to accommodate vessels of varying diameters while preserving a consistent center-line. The drive motor is a cutting-edge inverter-controlled variable frequency AC type, equipped with fan cooling for enhanced performance. Durability is further amplified through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. Additionally, the design boasts lifting holes on the frames for effortless maneuverability. Control boxes feature IP55 rated enclosures and employ advanced variable frequency AC control electrical systems, all fully CE certified. Our company proudly upholds ISO 9001:2015 Quality Management System certification, consistently delivering products that meet the highest safety and quality standards in the weld automation industry.
WorkShop
We are a Premier Welding Rotators Manufacturer with unmatched global expertise
With more than 20 years of specialized proficiency in manufacturing welding rotators, welding positioners, and welding manipulators,
We operate state-of-the-art 6 advanced production lines With a keen understanding of the global market dynamics, we proudly serve a sophisticated clientele not only in Europe and the U.S. but also reaching into the Middle East and beyond.
Our exceptional products carry the hallmark of excellence, proudly displaying the CE Marking: A prestigious symbol of trust, quality, and safety that is recognized and respected worldwide, it serves as a testament to our adherence to rigorous European standards. Our products are crafted to meet stringent industry benchmarks, providing you with quality and reliability that you can trust, every single time. ISO9001 Quality Management System Certification: This certification underscores our unwavering commitment to excellence, aligning with international benchmarks to ensure superior performance in every facet of our product offerings.We commit to surpassing the highest international standards, delivering products that not only meet but consistently exceed expectations with their outstanding performance and reliability.Our pursuit of quality knows no bounds.
Drawing on extensive experience from diverse case studies, we offer highly customized solutions that precisely cater to the unique requirements of our clients, executed with precision and expertise.
Our company's core values: "Customer demand first, product quality and business reputation first." We strive to build enduring relationships founded on trust, reliability, and unparalleled service.
Company Overview: Explore the storied history and innovative spirit of Wuxi Weldsuccess Automation Equipment Co., Ltd., where cutting-edge technology meets exceptional service.
Product Certifications: Our extensive certifications underscore our unwavering dedication to safety, quality, and excellence in every product we deliver.
Warranty and After-SalesService: Experience unparalleled support and assurance with our comprehensive warranty and service programs designed to keep you satisfied and your equipment running smoothly.
1. Rest easy with our robust 12-month warranty covering the entire machine, meticulously designed to deliver durability and peace of mind.
2. During this warranty period, if any issues arise due to manufacturing defects, we stand ready to promptly address and resolve them at no cost to you.
3. Beyond the warranty, our commitment continues with complimentary technical advisory support for the lifetime of your machine, ensuring it always operates at peak performance.
4. When necessary, our expert engineers are available to provide on-site services, ensuring your equipment performs optimally at every stage of its lifecycle.
Frequently Asked Questions (FAQs): Find the clarity you seek with our comprehensive answers to your most pressing inquiries about our products and services.
- Q: Are you a manufacturing plant or a trading company?
A: We proudly operate as both a manufacturer and a trading company, offering the best of both worlds with unmatched value and quality.
2) Q: Where is your factory located, and how can I visit?
A: Our state-of-the-art factory is nestled in the bustling city of Wuxi, Jiangsu Province, China, a hub of innovation and industry.Visitors are welcome to fly directly to Shanghai airport. From there, enjoy a scenic and pleasant 2-hour drive to Wuxi, offering a seamless and enjoyable journey. We look forward to your visit. 3) Q: How does your factory ensure quality control?A: Quality remains our foremost priority. With ISO certification, SGS report, and CE certification, our factory stands as a testament to our steadfast commitment to excellence.
4) Q: Does your company offer CIF pricing?
A: Indeed, we offer clear CIF pricing, carefully tailored to various destination ports, with flexible schedules designed to suit your unique needs.
5) Q: Is it possible to have my logo on the product?
A: We provide customized logo services to make your brand stand out. There may be a fee for logo creation; however, if you have pre-designed logos, we integrate them seamlessly.
6) Q: Can your equipment be customized to specific needs?
A: Absolutely, our expert design team excels in crafting bespoke solutions meticulously tailored to meet each customer's specific requirements.On-Site Operations: Witness firsthand the seamless integration of our cutting-edge solutions at our state-of-the-art facilities, where innovation comes to life.State-of-the-Art Machining Equipment: Immerse yourself in a world of precision and innovation with our cutting-edge technology. Every operation is performed with unmatched accuracy and efficiency, setting new benchmarks in the industry.
Secure Packaging: Rest easy knowing your valuable investment is safeguarded with our robust packaging solutions. Designed meticulously, they ensure your product reaches its destination in immaculate condition, untouched by the rigors of transit.
Efficient Container Loading for Delivery: Experience the pinnacle of efficiency with our state-of-the-art container loading processes. We guarantee timely and secure delivery, ensuring your products reach you precisely when needed, every single time.
Efficient Container Loading for Delivery: Experience the pinnacle of efficiency with our state-of-the-art container loading processes. We guarantee timely and secure delivery, ensuring your products reach you precisely when needed, every single time.
State-of-the-Art Machining Equipment: Immerse yourself in a world of precision and innovation with our cutting-edge technology. Every operation is performed with unmatched accuracy and efficiency, setting new benchmarks in the industry.
Secure Packaging: Rest easy knowing your valuable investment is safeguarded with our robust packaging solutions. Designed meticulously, they ensure your product reaches its destination in immaculate condition, untouched by the rigors of transit.
Efficient Container Loading for Delivery: Experience the pinnacle of efficiency with our state-of-the-art container loading processes. We guarantee timely and secure delivery, ensuring your products reach you precisely when needed, every single time.
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