Robust 60ton Rotator for Pressure Vessel Welding, Steel Coated Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- Our drive unit, a marvel of engineering, is equipped with a powerful motor and reducer. This ensures not only effortless rotation of pipes but also guarantees smooth and consistent travel along rails, elevating operational efficiency.
-- The idler unit is a crucial component, providing unwavering support. It functions harmoniously with the drive unit, lending stability and balance to the pipe during operations.
-- At the heart of our design is exceptional engineering, setting new standards in the field. Effortlessly adjust the roller distance to precisely accommodate a range of pipe or tank diameters, ensuring versatility and precision in every operation.
-- Our system boasts variable speed controls, allowing operators the freedom to precisely adjust rotation speeds, ensuring optimal welding performance every time.
-- Safety is paramount with integrated advanced features, including overload protection and emergency stop buttons, ensuring secure and worry-free operations.


Key Features of Our Conventional Rotator Design:

It is broadly used in the welding, installation, and finishing of cylinders across oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and many other industries.

Our turning rolls dramatically simplify the rotation of cylindrical containers during welding and fabrication. By enhancing production efficiency and quality, they are built to withstand even the harshest conditions. These heavy-duty conventional turning rolls embody reliability, and with a five-function pendant featuring a variable speed potentiometer, operators have comprehensive control over the rotating vessel.
Our innovative design allows flexible adjustment of the center distance for roller groups using reserved bolt holes or screws, adapting effortlessly to different workpiece diameters.
Featuring robust steel-rubber composite rollers, our design offers significant bearing and driving capacities. The inverter-controlled stepless speed regulation provides an extensive and precise speed range, complete with substantial starting torque, ensuring efficiency in every task.

Weldsuccess proudly presents a diverse array of welding rotators that cater to various capacities, ranging from a modest 1 ton to an impressive 1000 tons, accommodating a diverse array of workpiece dimensions.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers feature an all-fabricated-steel base, with wheel carriages that are adjustable to fit vessels of varying diameters while maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, equipped with fan cooling and dual reduction worm gearboxes, ensures enhanced durability and extends maintenance intervals. Drive and idler wheel shafts are housed within deep groove-type roller bearings, providing synchronized rotation. Both rolls come with lifting holes for easy mobility. Control boxes with IP55-rated enclosures utilize variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification underscores our unwavering commitment to delivering safe working loads in weld automation.

Workshop

 

Pioneering Manufacturer of Professional Welding Rotators with Global Expertise

With over two decades of unmatched expertise in the production of welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines serving a wide clientele across Europe, the U.S., the Middle East, and numerous other global markets.
Our superior products are distinguished by their CE Marking and beyond. ISO9001 Quality Management System Certification, ensuring unwavering compliance with prestigious international standards and delivering superior performance that consistently exceeds expectations..
With a wealth of case experience, we offer robust customization support tailored to your specific needs.
At the heart of our company lies a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." Our focus is on fostering enduring and mutually beneficial customer relationships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly provide a 12-month warranty period, ensuring the robustness and quality of the entire machine.
2. During this period, should any issue arise due to inherent machine flaws, we will undertake full responsibility to rectify it.
3. Beyond the warranty period, we offer complimentary technical advisory support, ensuring seamless operation throughout the machine's lifetime.
4. Onsite engineering services are available, providing essential support directly at user premises when necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is located in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. It will take approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification, assuring you of our premium standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we do. Our quotes will clearly detail CIF pricing, tailored to the specific destination port and variable according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we can facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting tailored solutions to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery