10ton Capacity Pipe Welding Rotator with Multiple Voltage and Diameter Configurations

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Detailed Functional Overview

-- The Drive Unit: Crafted with precision, this unit boasts a resilient motor paired with an ultra-efficient reducer, enabling flawless pipe rotation and unhindered movement across the rails, ensuring top-notch performance.
-- The Idler Unit: Engineered for steadfast reliability, this component synergizes with the drive unit, delivering extraordinary stability and support to the pipe.
-- Ingenious Design: The adjustable roller distance allows for perfect alignment with a diverse range of pipe or tank diameters, ensuring remarkable versatility and adaptability.
-- State-of-the-Art Speed Controls: Equipped with cutting-edge variable speed controls, operators can fine-tune the rotation speeds effortlessly, achieving optimal precision and control in welding tasks.
-- Advanced Safety Mechanisms: Integrated with overload protection and well-placed emergency stop buttons, the unit guarantees superior operational safety and peace of mind.

Essential Features of Conventional Rotator Design:

It is extensively utilized for the welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers, boiler construction, shipbuilding, steel structures, nuclear power installations, and various other industries, showcasing unmatched versatility.

Efficient Production: Turning rolls streamline the rotation of cylindrical containers, boosting efficiency and quality during welding and fabrication. Built to endure demanding workloads, our high-capacity conventional turning rolls feature a five-function pendant with a variable speed potentiometer, offering operators precise rotational control.
Seamless Adjustments: Utilize reserved bolt holes or screws for effortless adjustments of the roller group's center distance, catering to varying workpiece diameters with precision.
Robust Roller Design: Featuring a steel-rubber combination roller, this design ensures exceptional bearing capacity and driving capability. The inverter stepless speed regulation allows a broad, high-precision speed range with substantial starting torque.

Weldsuccess's Extensive Range: A comprehensive selection of welding rotators, catering to a wide array of capacities (e.g., 1 tons to over 1000 tons), covering a myriad of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Built with an all-fabricated-steel base, adaptable wheel carriages suit vessels of varying diameters while maintaining a constant center-line. A powerful single inverter-controlled, variable frequency AC drive motor with fan cooling drives the system. Dual reduction worm and wheel gearboxes bolster durability and extend maintenance periods. Drive and idler wheel shafts spin seamlessly in deep groove roller bearings, while frames feature lifting holes for easy handling. The control boxes, fully CE certified, boast IP55 rated enclosures with variable frequency AC control systems. With ISO 9001:2015 certification, we ensure the establishment of secure working loads in the weld automation industry.

Our Workshop

 

Premier Welding Rotators Manufacturer with Global Expertise

With pride, we hold over 20 years of expertise in the development of welding rotators, welding positioners, and welding manipulators, showcasing unparalleled expertise.
We operate six state-of-the-art production lines, ensuring innovative and high-quality outputs. We proudly extend our exceptional services to clients across Europe, the U.S., the Middle East, and beyond, ensuring global satisfaction.
Our products stand out, distinguished by the CE Marking certification, and ISO9001 Quality Management System credentials,ensuring compliance with esteemed international standards and delivering superior, reliable performance..
With a wealth of extensive case experience, we confidently support full customization to suit your unique requirements, offering tailored solutions.
Our company's foundational philosophy is: 'Customer demand first, product quality and business reputation first.' We emphasize nurturing lasting relationships with our valued customers, fostering trust and loyalty.

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Warranty and After Sale Service

1. We proudly offer an impressive 12-month guarantee period for the entire machine quality, reflecting our unwavering confidence in our product's excellence.
2. Should any issue arise from a flaw inherent in the machine during this period, we take full responsibility to resolve it, providing you peace of mind.
3. Beyond the guarantee period, we provide complimentary technical advisory support for the entire lifespan of the machine, ensuring uninterrupted operation and satisfaction.
4. Engineer service at the user's premises is available when necessary, offering hands-on expertise and immediate support.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are proud to serve as both a direct manufacturer and a trading company, providing a comprehensive and seamless service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. It takes approximately 2 hours by car from Shanghai to Wuxi, offering a seamless travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our top priority. Our factory has proudly obtained ISO approval, SGS report, and CE certification, underscoring our unwavering commitment to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Yes, we accept CIF pricing. We will clearly state the CIF price on the quote, tailored to different destination ports and variable factors each month, ensuring transparency and accuracy.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services, enhancing your brand visibility. Note that an extra fee may apply for logo modeling unless you provide the design yourself..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our professional design team is adept at tailoring equipment to meet specific customer requirements, ensuring your complete satisfaction.


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