Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Noteworthy Features of the Conventional Rotator Design:
This product is widely and effectively used in the welding, installation, and polishing of cylinders across critical sectors such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures, as well as in nuclear power and a variety of other industries.
Turning rolls are essential for seamless rotation of cylindrical containers during welding and fabrication. They ensure superior quality and highly efficient production cycles. Our heavy-duty, meticulously constructed conventional turning rolls are designed to endure the most demanding, wear-intensive, and relentless workloads. The powered drive units are controlled by an intuitive five-function pendant, featuring a variable speed potentiometer, providing operators with comprehensive control over the rotating vessel.
Utilize strategically placed bolt holes or screws to precisely adjust the center distance of the roller group, allowing effortless adaptation to changes in workpiece diameter.
Crafted with a steel-rubber roller amalgamation, these rollers deliver a high load-bearing capacity and substantial driving power. Equipped with an inverter for seamless speed regulation, they offer a broad speed range, exceptional precision, and significant starting torque.
Weldsuccess proudly presents a versatile range of welding rotators across varying capacities (for example, as small as 1 ton and extending to over 1000tons) to accommodate workpieces of all sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
The CR CE rollers are engineered with an all-steel fabricated base and wheel carriages, perfectly positioned to fit vessels of varying diameters consistently. Driven by a state-of-the-art inverter-controlled variable frequency AC motor with fan cooling, they employ dual reduction worm and wheel gearboxes for increased durability and extended service intervals. Both the drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Conveniently, the drive roll and idler roll feature lifting holes on their frames for easy maneuverability. The control boxes are housed within IP55 rated enclosures, incorporating variable frequency AC control electrical systems with full CE certification. Additionally, our company proudly holds ISO 9001:2015 Quality Management System certification, ensuring all our products establish safe working loads in the weld automation industry.
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