High-End Welding Rotator for Large Vessels - Custom Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V , 400V, Customized etc
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Distinguished Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing processes of cylinders across the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures, as well as nuclear power and an array of other industries.

Our turning rolls are designed to facilitate effortless and precise rotation of cylindrical containers during welding and fabrication. This ensures superb quality and maximizes production efficiency. Built to withstand the harshest environments, our heavy-duty conventional turning rolls are robustly constructed to endure demanding, wear-intensive workloads. The powered drive units, operated via an intuitive five-function pendant, include a variable speed potentiometer, offering operators unparalleled control over the rotation speed of the vessel.
Utilize the strategically placed bolt holes or screws to meticulously adjust the center distance of the roller group, adapting effortlessly to changes in workpiece diameter.
Our rollers are crafted from a steel-rubber amalgamation, providing a high load-bearing capacity and remarkable driving power. Equipped with an inverter for stepless speed regulation, these rollers offer a broad speed range, exceptional precision, and substantial starting torque.

Weldsuccess proudly offers a diverse array of welding rotators across various capacities (for instance, as small as 1 ton and extending to over 1000 tons) to accommodate workpieces of all sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers showcase an all-steel fabricated base and wheel carriages, adeptly accommodating vessels of varying diameters around a consistent center-line. Driven by cutting-edge inverter-controlled variable frequency AC motors with fan cooling, they feature dual reduction worm and wheel gearboxes for enhanced durability and longer service intervals. Both the drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Conveniently, the drive roll and idler roll feature lifting holes for effortless maneuverability. Our control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Moreover, our company proudly boasts ISO 9001:2015 Quality Management System certification, ensuring all our products establish safe working loads in the weld automation industry.

State-of-the-Art WorkShop

Leading Manufacturer of Professional Welding Rotators with International Expertise

We bring over 20 years of unparalleled expertise in the domain of welding rotators,welding positioners, and welding manipulators.
We operate six cutting-edge production lines and proudly serve an extensive clientele across Europe, the U.S., the Middle East, and beyond.
Our distinguished products are certified with CE Marking and Our commitment to excellence is validated by our adherence to the ISO9001 Quality Management System.This ensures we meet stringent international standards, delivering unmatched performance in every product..
With our extensive experience in diverse cases, we offer robust support for customization tailored to your specific needs.
At the heart of our operations lies a philosophy both simple and profound: 'Customer demand first, product quality and business reputation first.' We are wholeheartedly devoted to cultivating enduring partnerships with our esteemed clients, ensuring every interaction is built on trust and excellence.

Company Vision




Product Certification

Warranty and After-Sales SupportOur unwavering commitment to customer satisfaction is the cornerstone of our success, driving us to deliver exceptional service at all times.

1. We proudly offer a robust 12-month warranty period, upholding the highest quality standards for the entire machine, ensuring peace of mind and reliability.
2. Within this warranty span, should any issues surface due to inherent machine defects, our dedicated team will swiftly address and resolve them, reaffirming our dedication to quality.
3. Even beyond the warranty, we extend complimentary technical advisory support throughout the machine's entire lifespan, guaranteeing optimal performance and efficiency.
4. When necessary, we provide on-site engineer services, offering direct assistance at your location to resolve any challenges seamlessly.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We seamlessly blend the best of both worlds as both a direct manufacturer and a trading company, delivering unparalleled offerings and flexibility.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is nestled in the vibrant city of Wuxi city,Jiangsu Province, China. You can effortlessly fly into Shanghai airport directly. Enjoy the scenic route as you drive approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount in our operations. Our factory is proudly ISO certified and holds prestigious SGS and CE certifications, reflecting our unwavering commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We transparently offer CIF pricing in our quotations, tailored to different destination ports and adjusted for monthly fluctuations.
   
   5) Q: Is it possible to have my logo featured on the product?
   A: We enthusiastically provide customized logo services. Although a nominal service fee is applicable for creating logo models unless youprovide your own design.
   
   6) Q: Can your equipment be tailored to specific requirements?

A: Certainly! Our skilled design team excels in developing bespoke solutions tailored to meet your precise requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Timely Delivery