High-End Welding Rotator for Efficient Vessel Handling in Manufacturing

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V , 400V, Customized etc
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Distinguished Features of Conventional Rotator Design:

It is extensively utilized in the welding, installation, and polishing processes of cylinders across the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, shipyards, and steel structures, as well as nuclear power and an array of other industries.

Turning rolls facilitate the seamless rotation of cylindrical containers during welding and fabrication, leading to superior quality and highly efficient production cycles. Our heavy-duty, robustly constructed conventional turning rolls are engineered to withstand the most demanding, wear-intensive, and relentless workload settings. The powered drive units are governed by an intuitive five-function pendant, complete with a variable speed potentiometer, granting operators comprehensive control over the rotating vessel.
Utilize the strategically placed bolt holes or screws to meticulously adjust the center distance of the roller group, adapting effortlessly to changes in workpiece diameter.
Crafted with a steel-rubber roller amalgamation, these rollers boast a high load-bearing capacity and substantial driving power. Equipped with an inverter for stepless speed regulation, they offer a broad speed range, exceptional precision, and substantial starting torque.

At Weldsuccess, we proudly present a diverse collection of welding rotators with a range of capacities (for instance, as small as 1 ton and extending to over 1000 tons) to accommodate workpieces of all sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers are engineered with an all-steel fabricated base and wheel carriages, aptly positioned to fit vessels of varying diameters around a consistent centre-line. Driven by a cutting-edge inverter-controlled variable frequency AC motor with fan cooling, they employ dual reduction worm and wheel gearboxes for heightened durability and prolonged service intervals. Both the drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Conveniently, the drive roll and idler roll feature lifting holes on their frames for effortless maneuverability. The control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Moreover, our company proudly boasts ISO 9001:2015 Quality Management System certification, ensuring all our products establish safe working loads in the weld automation industry.

State-of-the-Art WorkShop

As a leading manufacturer of professional welding rotators with international expertise,

we bring over 20 years of unparalleled expertise in the domain of welding rotators,welding positioners, and welding manipulators.
We operate six cutting-edge production lines and proudly serve an extensive clientele across Europe, the U.S., the Middle East, and beyond.
Our distinguished products are certified with CE Marking and Our commitment to excellence is validated by our adherence to the ISO9001 Quality Management System.This ensures we meet stringent international standards, delivering unmatched performance in every product..
With our extensive experience in diverse cases, we offer robust support for customization tailored to your specific needs.
Our company's philosophy is simple yet powerful: "Customer demand first, product quality and business reputation first." We are dedicated to nurturing long-term relationships with our valued clients.

Company Vision




Product Certification

Warranty and After-Sales SupportOur commitment to customer satisfaction is unwavering.

1. Our comprehensive 12-month warranty period ensures the highest quality standards for the entire machine, giving you complete peace of mind.
2. If any issues arise during this period due to inherent machine defects, rest assured we take full responsibility to address them promptly, ensuring your operations run smoothly.
3. Beyond the warranty, enjoy free technical advisory support throughout the machine's lifespan, ensuring continuous optimal performance.
4. For situations requiring direct intervention, we offer on-site engineer services to assist you directly at your premises, enhancing your operational efficiency.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering you the unparalleled advantage of comprehensive solutions and direct manufacturer pricing.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is situated in the dynamic city of Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proud to have earned ISO approval, alongside SGS and CE certifications, guaranteeing that our products meet the highest international standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, indeed. We clearly state CIF prices on our quotations, adjusting for various destination ports and taking into account monthly market variations.
   
   5) Q: Is it possible to have my logo featured on the product?
   A: We fully support custom logo services, allowing your brand to stand out. However, note that an additional service fee applies for logo modeling unless youprovide it yourself.
   
   6) Q: Can your equipment be tailored to specific requirements?

A: Absolutely! Our expert design team specializes in crafting personalized solutions that perfectly align with your specific needs and operational goals.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Timely Delivery