Advanced Welding Rotator - 380V/400V Options for Large Diameters

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V , 400V, Customized etc
• Vessel Diameter: 800-10000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Distinguished Features of Conventional Rotator Design: A Symphony of Excellence

It serves as the backbone, uniquely tailored for an array of industrial applications. is extensively trusted and utilized in the welding, installation, and polishing processes of cylindrical structures found within the oil and gas sector, platform supports, storage tanks, tankers, and more,pressure vessels, enabling precision and efficiency,wind power projects, pipelines, ensuring reliable and sustainable solutions, boilers that demand superior craftsmanship, shipyards, where innovation meets durability, and steel structures offering unparalleled support, as well as nuclear power and an array of other industries that require cutting-edge solutions.

Turning rolls are the pinnacle of technological advancement, facilitating flawless rotation of cylindrical containers during welding and fabrication. This results in superior quality and highly efficient production cycles. Our heavy-duty, robustly constructed conventional turning rolls are engineered to withstand the most demanding, wear-intensive, and relentless workload settings. The powered drive units, with an intuitive five-function pendant and a variable speed potentiometer, grant operators comprehensive control over the rotating vessel, enhancing both precision and ease.
Utilize the strategically placed bolt holes or screws to meticulously adjust the center distance of the roller group, adapting effortlessly to changes in workpiece diameter. This flexibility is key to maintaining optimal performance across various applications.
Crafted with a formidable steel-rubber roller amalgamation, these rollers boast a remarkable high load-bearing capacity and substantial driving power. Equipped with an advanced inverter for stepless speed regulation, they offer a broad speed range, exceptional precision, and substantial starting torque, ensuring your operations run smoothly and efficiently.

Weldsuccess proudly offers a diverse array of state-of-the-art welding rotators across various capacities to seamlessly accommodate every industrial need (for instance, as small as 1 ton, ensuring precision for even the most delicate tasks, ton and extending to over 1000 tons, demonstrating our capability to handle the most monumental undertakings).


Product Parameters that Speak Volumes of Quality and Precision

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

The CR CE rollers are engineered with an all-steel fabricated base and wheel carriages, adeptly positioned to fit vessels of varying diameters around a consistent centre-line. Driven by a cutting-edge inverter-controlled variable frequency AC motor with fan cooling, they employ dual reduction worm and wheel gearboxes for heightened durability and prolonged service intervals. Both the drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation, ensuring seamless operation. Conveniently, the drive roll and idler roll feature lifting holes on their frames for effortless maneuverability, making adjustments swift and straightforward. The control boxes are housed within IP55 rated enclosures, utilizing variable frequency AC control electrical systems with full CE certification. Moreover, our company proudly boasts ISO 9001:2015 Quality Management System certification, ensuring all our products establish safe working loads in the weld automation industry. This certification further solidifies our commitment to quality and safety.

State-of-the-Art WorkShop: A Hub of Innovation and Excellence

Leading Manufacturer of Professional Welding Rotators with International Expertise: Setting the Gold Standard

We bring an unparalleled dedication and over 20 years of unparalleled expertise, shaping the future in the domain of welding rotators, welding positioners, and welding manipulators.welding positioners, and welding manipulators that redefine industry standards.
We operate six cutting-edge production lines that embody innovation and efficiency, and proudly serve an extensive clientele across Europe, the U.S., the Middle East, and beyond, proving our global reach and trusted reputation.
Our distinguished products are certified with prestigious CE Marking, a testament to our unwavering commitment to quality, and Our commitment to excellence is validated by our adherence to the ISO9001 Quality Management System.This ensures we meet stringent international standards, delivering unmatched performance in every product, every time..
With our extensive expertise in managing diverse cases, we bring robust support to the table, meticulously crafting customizations tailored to your unique requirements.
At Wuxi Weldsuccess Automation Equipment Co., Ltd., our philosophy is elegantly simple yet profoundly impactful: 'Customer demand first, product quality and business reputation first.' We are wholeheartedly devoted to cultivating enduring relationships with our esteemed clients.

Company Vision




Product Certification

Warranty and After-Sales SupportOur unwavering commitment to customer satisfaction is the cornerstone of our success.

1. We offer an all-encompassing 12-month warranty period, meticulously upholding the highest quality standards for the entire machine.
2. Should any issues arise due to inherent machine defects during this period, we assume full responsibility to swiftly resolve them.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's lifespan, ensuring its optimal performance.
4. When necessary, we offer on-site engineer services to provide direct assistance at your location.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, delivering you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is nestled in the vibrant city of Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly, and the picturesque drive from Shanghai to Wuxi takes approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proud to be ISO-approved and holds SGS and CE certifications, ensuring excellence every step of the way.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. We clearly indicate CIF prices in our quotes and adjust them for various destination ports and monthly variations.
   
   5) Q: Is it possible to have my logo featured on the product?
   A: We enthusiastically support custom logo services. Please note that an additional service fee applies for logo modeling unless youprovide it yourself.
   
   6) Q: Can your equipment be tailored to specific requirements?

A: Absolutely! Our expert design team thrives on creating bespoke solutions tailored to your individual needs.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Container Loading for Timely Delivery