Customization: | Available |
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Type: | Welding Turning Rolls |
Structure: | Adjustment |
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Distinguished Features of Conventional Rotator Design:
Our Versatile Welding Rotator is extensively utilized across a multitude of industries for tasks such as welding, installation, and polishing of cylindrical vessels, including: the dynamic oil and gas sector, platform supports, massive storage tanks, sturdy tankers,pressure vessels,power-generating wind projects, pipelines, high-efficiency boilers, bustling shipyards, and resilient steel structures, not to mention the critical nuclear power industry and a wide array of other fields.
Our state-of-the-art turning rolls ensure seamless rotation of cylindrical containers during welding and fabrication, significantly enhancing the quality of the output and ensuring highly efficient production cycles. These heavy-duty, robustly constructed conventional turning rolls are engineered to withstand the most demanding, wear-intensive, and relentless workload settings. Equipped with a cutting-edge powered drive unit, controlled by an intuitive five-function pendant with a variable speed potentiometer, it grants operators comprehensive control over the rotating vessel.
Utilize the strategically placed bolt holes or screws to meticulously adjust the center distance of the roller group, allowing for effortless adaptation to changes in workpiece diameter.
Crafted with precision, the steel-rubber roller amalgamation boasts impressive load-bearing capacity and substantial driving power. Equipped with an advanced inverter for stepless speed regulation, they offer a broad speed range, exceptional precision, and substantial starting torque.
Weldsuccess proudly offers a diverse array of welding rotators across an expansive range of capacities (for instance, accommodating as small as 1 ton and extending to a colossal 1000 tons) to suit workpieces of all sizes.
Product Parameters
Model | CR-5 | CR-10 | CR-20 | CR-30 | CR-40 | CR-50 | CR-60 | CR-80 |
Turning Capacity | 5 tons | 10 tons | 20 tons | 30 tons | 40 tons | 50 tons | 60 tons | 80 tons |
Loading Capacity-Drive | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Loading Capacity-Idler | 2.5 tons | 5 tons | 10 tons | 15 tons | 20 tons | 25 tons | 30 tons | 40 tons |
Vessel size | 350-5000 mm | 350-5000mm | 350-5000mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm |
Adjust Way | Bolt adjustment | |||||||
Motor Power | 2*0.37 KW | 2*0.55 KW | 2*0.75KW | 2*1.1 KW | 2*1.1 KW | 2*1.5 KW | 2*2.2 KW | 2*3 KW |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | |||||||
Roller wheels | Rubber / PU / Steel Wheels all available | |||||||
Roller size | Φ250*140mm | Φ300*180mm | Φ350*180mm | Φ350*220mm | Φ400*220mm | Φ400*220mm | Φ450*300mm | Φ500*360mm |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | |||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | |||||||
Color | RAL 3003 RED+9005 Black |
Model | CR-100 | CR-120 | CR-150 | CR-200 | CR-300 | CR-400 | CR-500 | CR-1000 | |
Turning Capacity | 100 tons | 120 tons | 150 tons | 200 tons | 300 tons | 400 tons | 500 tons | 1000 tons | |
Loading Capacity-Drive | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Loading Capacity-Idler | 50 tons | 60 tons | 75 tons | 100 tons | 150 tons | 200 tons | 250 tons | 500 tons | |
Vessel size | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 570-6800mm | 1000-7000mm | 1500-8000mm | |
Adjust Way | Bolt adjustment | ||||||||
Motor Power | 2*3 KW | 2*3 KW | 2*4 KW | 2*4 KW | 2*5.5 KW | 2*5.5 KW | 2*7.5 KW | 2*15 KW | |
Rotation Speed | 100-1000mm/min Variable Frequency Driver | ||||||||
Roller wheels | Rubber / PU / Steel Wheels all available | Steel Wheels | |||||||
Roller size | Φ500*400mm | Φ500*440mm | Φ500*600mm | Φ600*645mm | Φ700*300mm | Φ700*350mm | Φ800*400mm | Φ900*500mm | |
Voltage | 220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase | ||||||||
Control system | Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display) | ||||||||
Color | RAL 3003 RED+9005 Black | ||||||||
Optional | Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity. |
Our CR CE rollers are meticulously engineered with an all-steel fabricated base and wheel carriages, designed to fit vessels of varying diameters around a consistent centre-line. Driven by a state-of-the-art inverter-controlled variable frequency AC motor with fan cooling, they employ dual reduction worm and wheel gearboxes for enhanced durability and prolonged service intervals. Both the drive and idler wheel shafts are encapsulated in deep groove roller bearings for synchronized rotation. Conveniently, the drive roll and idler roll feature lifting holes on their frames for effortless maneuverability. Control boxes are housed within IP55 rated enclosures, implementing variable frequency AC control electrical systems with full CE certification. Moreover, we boast the ISO 9001:2015 Quality Management System certification, ensuring all our products maintain safe working loads in the weld automation industry.
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