Versatile 30t Pipe Welding Rotator with Steel Wheels and Multiple Voltages

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is equipped with a robust motor & reducer, ensuring seamless pipe rotation and facilitating the smooth movement of pipes along rails.
-- The Idler unit provides essential support, working harmoniously with the drive unit to maintain pipeline stability.
-- The rollers are ingeniously designed to be adjustable, allowing for a perfect fit across various pipe or tank diameters.
-- Equipped with advanced variable speed controls, operators can fine-tune the rotation speed to achieve optimal welding conditions.
-- Incorporates top-tier safety mechanisms, including overload protection and emergency stop buttons, for enhanced operator safety.

Conventional Rotator Design Features:

It is widely utilized for the welding, installation, and polishing of cylindrical structures in oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power sectors, pipelines, boilers,shipyards, steel structures,, nuclear power, and numerous other industries.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication. This results in improved production efficiency and exceptional quality. These rugged conventional turning rolls are built to endure the most demanding workloads. The powered drive units are manipulated via a five-function pendant with a variable speed potentiometer, offering operators unparalleled control over the rotating vessel.
Easily adjust the center distance of the roller group using reserved bolt holes or screws to adapt to changes in workpiece diameter.
Steel-rubber combination rollers offer immense bearing capacity and robust driving capability. The unit boasts inverter-based stepless speed regulation, providing a wide speed range, precision, and high starting torque.

Weldsuccess supplies welding rotators in a range of capacities (e.g., 1 tons to over 1000 tons) to accommodate diverse workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are constructed with an all-fabricated-steel base, featuring adjustable wheel carriages to suit vessels of varying diameters along a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling. Dual reduction worm and wheel gearboxes ensure durability and extended service intervals. Drive and idler wheel shafts utilize deep groove type roller bearings to synchronize rotation. Both drive and idler rolls include lifting holes for easy maneuverability. Control boxes boast IP55 rated enclosures with variable frequency AC control systems, fully CE certified. Certified by ISO 9001:2015 Quality Management System, our products guarantee safe working loads in the weld automation industry.

WorkShop


 

Professional Welding Rotators Manufacturer with Global Expertise

We possess over 20 years of expertise in the field of welding rotators,welding positioners, and welding manipulators.
We manage six cutting-edge production lines serving clients across Europe, the U.S., the Middle East, and worldwide.
All products are recognized with CE Marking and ISO9001 Quality Management System, ensuring unwavering adherence to international standards, thus guaranteeing exceptional and superior performance..
Extensive case experience, enabling us to offer tailored customization solutions.
Our core company philosophy is: "Customer demand first, product quality and business reputation first." We are deeply committed to nurturing long-term relationships with our valued customers.

Company Vision




Product Certification


Warranty and After-Sale Service

1. We offer a comprehensive 12-month warranty period covering the entire machine's quality, ensuring peace of mind for our clients.
2. Within this period, should any issues arise due to inherent machine flaws, we pledge to take full responsibility and address them promptly.
3. Beyond the warranty period, we provide ongoing technical advisory support free of charge throughout the machine's lifespan.
4. For vital necessities, we also offer engineer services directly at user premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or a trading company?
   A: We are a direct manufacturer as well as a trading company, providing a seamless blend of production and commerce.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our factory is strategically situated in Wuxi City,Jiangsu Province, China. You can fly to Shanghai Airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification.
   
   4) Q: Does your company provide CIF pricing?
   A: Yes, we do. We clearly list CIF prices in our quotations, tailored to various destination ports and fluctuating monthly conditions.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support customized logo services. However, there is an additional service fee for logo modeling unless you provide the design. ..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team can customize equipment to perfectly meet customer specifications.


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