60ton Rotator for Pressure Vessel Welding, Customizable Voltage and Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-60
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2kw
• Transport Package: Wooden Case
• Specification: 60Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Function Descriptions

-- The drive unit is meticulously crafted with a powerful motor and reducer, facilitating not only the seamless rotation of pipes but also guaranteeing smooth travel on rails. This integration ensures efficiency and reliability.
-- The idler unit seamlessly complements the drive unit, providing crucial support to stabilize the pipe for flawless operations.
-- At the heart of its design lies exceptional engineering, ensuring peak performance and reliability. Effortlessly adjust the distance between the rollers, allowing precise accommodation of various pipe or tank diameters with unparalleled precision and ease.
-- Equipped with variable speed controls, operators are empowered to fine-tune rotation speeds, optimizing welding performance to its zenith.
-- Advanced safety features are integrated, including overload protection and emergency stop buttons, ensuring secure and safe operations at all times.


Distinguishing Features of Conventional Rotator Design:

It is widely employed in the welding, installation, and polishing of cylinders, serving industries like oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boiler, shipyard, boiler, steel structures,nuclear power, and a plethora of other industries, underscoring its versatile application.

Our turning rolls are engineered to simplify the rotation of cylindrical containers during welding and fabrication, dramatically boosting production efficiency and quality. Built to withstand the harshest conditions, our heavy-duty conventional turning rolls promise unwavering reliability. A sophisticated five-function pendant, equipped with a variable speed potentiometer, grants operators full command over the rotating vessel.
Flexible center distance adjustment is achieved for roller groups using reserved bolt holes or screws, seamlessly adapting to varying workpiece diameters with unmatched precision.
Featuring a robust steel-rubber composite roller, it offers large bearing and driving capacities. The inverter-controlled stepless speed regulation provides a broad and precise speed range with exceptional starting torque, ensuring optimal performance.

Weldsuccess proudly offers a diverse array of welding rotators catering to a wide range of capacities, from a minimal 1 ton to an impressive 1000 tons, adeptly accommodating a vast array of workpiece sizes with ease.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are meticulously crafted with an all-fabricated-steel base, featuring wheel carriages adjustable to fit vessels of diverse diameters while consistently maintaining a constant centerline. The inverter-controlled variable-frequency AC drive motor, complemented by fan cooling and dual reduction worm gearboxes, significantly enhances durability and extends maintenance intervals. Drive and idler wheel shafts are securely placed within deep groove type roller bearings, guaranteeing synchronized rotation. Both rolls are conveniently equipped with lifting holes for easy mobility, while control boxes with IP55 rated enclosures employ variable frequency AC control systems with full CE certification. Our ISO 9001:2015 Quality Management System certification echoes our unwavering commitment to delivering safe working loads in weld automation.

Workshop

 

As the Leading Manufacturer of Professional Welding Rotators, Wuxi Weldsuccess Automation Equipment Co., Ltd. boasts unparalleled global mastery.

With over two decades of unrivaled expertise in the production of welding rotators,welding positioners, and welding manipulators.
We operate six state-of-the-art production lines that serve clients across Europe, the U.S., the Middle East, and other global markets, ensuring unmatched quality and satisfaction.
Our superior products are distinguished by CE Marking and more, highlighting our commitment to excellence and compliance. ISO9001 Quality Management System Certification, ensuring unwavering compliance with prestigious international standards and delivering superior performance that consistently exceeds expectations..
With a wealth of case experience, we offer robust customization support tailored to your specific needs.
At the heart of our company lies a steadfast commitment to the principle: "Customer demand first, product quality and business reputation first." Our focus is on fostering enduring and mutually beneficial customer relationships.

Company Vision and Values




Product Certification and Assurance


Comprehensive Warranty and After-sales Service Excellence

1. We proudly provide a 12-month warranty period, ensuring the robustness and quality of the entire machine.
2. During this period, should any issue arise due to inherent machine flaws, we will undertake full responsibility to rectify it.
3. Beyond the warranty period, we offer complimentary technical advisory support, ensuring seamless operation throughout the machine's lifetime.
4. Onsite engineering services are available, providing essential support directly at user premises when necessary.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit it?
   A: Our state-of-the-art factory is nestled in the vibrant city of Wuxi City,Jiangsu Province, China. You can fly to the bustling Shanghai Airport directly. It will take approximately 2 hours by car from Shanghai to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality is our top priority. Our factory has proudly obtained ISO approval, SGS reports, and CE certification, assuring you of our premium standards.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we do. Our quotes will clearly detail CIF pricing, tailored to the specific destination port and variable according to different months.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports customized logo services. While an extra service fee may apply for logo modeling, we can facilitate this if youprovide the necessary materials.
   
   6) Q: Can your equipment be customized?

A: Absolutely. Our professional design team excels at crafting tailored solutions to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Delivery