High-Performance Tank Welding Rotator for 220V, 380V, and More

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is outfitted with a powerful and robust motor coupled with a high-efficiency reducer, facilitating smooth and efficient pipe rotation alongside seamless travel on rails. This ensures consistent and reliable operation, enhancing productivity.
-- The Idler unit provides unwavering support, perfectly complementing the drive unit to stabilize the pipe. This harmonious interaction ensures steady and precise positioning for optimal welding performance.
-- The distance between the rollers is easily adjustable, allowing you to accommodate a diverse range of pipe or tank diameters. This adaptability ensures seamless versatility in operations, catering to various industry requirements.
-- Boasting variable speed controls, our state-of-the-art equipment empowers operators to fine-tune the rotation speed with precision. This capability ensures optimal welding accuracy, catering to the most demanding requirements.
-- Integrated safety features, such as overload protection and emergency stop buttons, prioritize operator safety at all times, ensuring peace of mind during operation.

Conventional Rotator Design Features:

It is extensively utilized for welding, installation, and polishing of cylindrical structures across a vast range of industries, including the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields, providing unmatched reliability and performance.

Our turning rolls excel at effortlessly rotating cylindrical containers during welding and fabrication, significantly boosting production quality and efficiency. Engineered for endurance, these heavy-duty conventional turning rolls are designed to withstand the most challenging work environments. The powered drive units are operated via a sophisticated five-function pendant equipped with a variable speed potentiometer. This grants operators full control over the rotating vessel, ensuring precise and efficient operations.
Adjust the center distance of the roller group using reserved bolt holes or screws, allowing for seamless adaptation to varying workpiece diameters. This design provides flexibility and ease of use, making it a valuable addition to any operation.
Featuring a durable steel-rubber combination roller, our equipment delivers substantial bearing capacity and powerful driving capabilities. It is equipped with an inverter for stepless speed regulation, ensuring a broad speed range, high precision, and significant starting torque, meeting the most demanding requirements.

Weldsuccess provides welding rotators in a diverse array of capacities (ranging from, 1 tons to over 1000 tons) to accommodate a wide array of workpiece sizes, ensuring flexibility and versatility for various applications.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are engineered with all-fabricated-steel bases and wheel carriages, adjustable to suit vessels of varying diameters while maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type, complete with fan cooling. Enhanced durability is ensured through the use of dual reduction worm and wheel gearboxes. Both drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures and utilize variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company holds ISO 9001:2015 Quality Management System certification, ensuring our products consistently meet the highest safety and quality standards in the weld automation industry.

WorkShop

 

We are a Professional Welding Rotators Manufacturer with unparalleled global expertise, committed to innovation and quality.

With over 20 years of specialized expertise in producing welding rotators,as well as welding positioners and welding manipulators,
We operate state-of-the-art 6 advanced production lines, ensuring our products are manufactured to the highest standards. We proudly extend our exceptional services to discerning clients across Europe, the U.S., the Middle East, and beyond, ensuring unmatched satisfaction.
Our products carry the prestigious CE Marking , a testament to our adherence to rigorous industry standards and commitment to safety and quality. ISO9001 Quality Management System Certification: This certification reflects our dedication to excellence, aligning with international benchmarks to assure superior performance.Our commitment to comprehensive compliance with the highest international standards ensures that we deliver performance that surpasses all expectations..
Our extensive case experience empowers us to provide custom-tailored solutions, meeting the unique requirements of each client with unmatched precision.
Our company's guiding principle is: 'Customer demand first, product quality and business reputation first.' We prioritize cultivating enduring relationships built on trust and reliability.

Company Overview




Product Certifications


Warranty and AfterSales Service

1. Rest easy with a comprehensive 12-month warranty on the entire machine, assuring you of its quality and durability.
2. During this warranty period, should any manufacturing defects arise, we take full responsibility for resolving them.
3. After the warranty concludes, enjoy lifetime access to our complimentary technical advisory support, ensuring your machine's continued excellence.
4. Our skilled engineers are readily available for on-site services when needed, guaranteeing optimal machine performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and a trading company, offering you the best of both worlds with our comprehensive services.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is located in the vibrant city of Wuxi,Jiangsu Province, China. Visitors can conveniently fly to Shanghai airport. The scenic journey from Shanghai to Wuxi takes around 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is proudly ISO certified, with an SGS report and CE certificate, underscoring our unwavering commitment to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we offer clear CIF pricing on quotes, tailored to various destination ports and monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide customized logo services to help your brand stand out. There may be an additional service fee for logo creation, or you can provide pre-designed logos..
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely. Our expert design team specializes in crafting bespoke solutions tailored to your specific requirements.


On-Site Operations

State-of-the-Art Machining Equipment



Secure Packaging


Efficient Container Loading for Delivery