Heavy Duty Tank Welding Rotator for Precision Fabrication

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-300
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*5.5kw
• Transport Package: Wooden Case
• Specification: 300Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Welsuccess provides a range of welding rotators in various load capacities (e.g., 1 tons to over 1000 tons) to suit diverse workpiece sizes.

A heavy-duty rotator for tank welding is a specialized piece of equipment designed to facilitate the welding of large cylindrical tanks and vessels. Here's an overview of its key features, benefits, and applications:

Key Features

1. High Load Capacity:

   • Capable of supporting significant weights, often exceeding several tons, making it suitable for large tank fabrication.

2. Adjustable Roller Configuration:

   • Features adjustable rollers to accommodate various tank diameters, providing flexibility for different sizes and shapes of tanks.

3. Robust Construction:

   • Built with heavy-duty materials to withstand the rigors of industrial use, ensuring durability and long service life.

4. Smooth Rotation:

   • Equipped with strong drive motors that facilitate smooth and controlled rotation of the tank, enhancing welding precision.

5. User-Friendly Controls:

   • Intuitive control systems that allow operators to easily adjust speed and direction, providing better control during the welding process.

6. Safety Features:

   • Safety mechanisms, such as overload protection and emergency stop buttons, are included to ensure safe operation.

Benefits

1. Enhanced Welding Quality:

   • Maintains proper alignment and positioning of the tank, resulting in higher-quality welds with fewer defects.

2. Increased Efficiency:

   • Reduces the need for manual repositioning, allowing for quicker and more efficient welding processes.

3. Ergonomic Operation:

   • Positions the workpiece at optimal heights and angles, reducing strain on welders and improving comfort.

4. Versatile Application:

   • Suitable for various welding processes, including TIG, MIG, and arc welding, adapting to different materials and tank designs.

Applications

• Chemical Storage Tanks: Used in the fabrication of tanks for storing chemicals and liquids.
• Oil and Gas Industry: Ideal for welding large storage tanks and pressure vessels.
• Water Treatment Facilities: Employed in constructing tanks for water storage and treatment.
• Manufacturing: Utilized in the production of large industrial tanks and containers.

Conclusion

A heavy-duty rotator for tank welding is an essential tool for industries that require high-quality, efficient welding of large cylindrical tanks. Its robust design, high load capacity, and precision control enhance productivity and ensure superior weld quality. If you have any further questions or need more information, feel free to ask!

 

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast an all-fabricated-steel base with adjustable wheel carriages for vessels of varying diameters, maintaining a constant center-line. The drive motor is an inverter-controlled variable frequency AC type with fan cooling, utilizing two reduction worm and wheel gearboxes for enhanced durability and longer maintenance intervals. Drive and idler wheel shafts are equipped with deep groove roller bearings for synchronous rotation. Both rolls have lifting holes for easy maneuverability. Control boxes, IP55 rated, use variable frequency AC systems with full CE certification. Our ISO 9001:2015 certification attests to our commitment to safety and quality in the weld automation industry.

WorkShop

Global Leader in Professional Welding Rotators Manufacturing

With over two decades of expertise in manufacturing welding rotators,welding positioners, and manipulators.
We manage six cutting-edge production lines, serving clients across Europe, the U.S., the Middle East, and other regions.
Our products come with CE Marking certification, ensuring compliance and quality. ISO9001 Quality Management System, ensuring compliance with international standards and superior performance.
With a wealth of case experience, we stand ready to support full customization tailored to your needs.
Our company's guiding principle: 'Customer demand first, product quality and business reputation first.' We are committed to nurturing enduring relationships with our clients.

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Warranty and After sale service

1. We offer a 12-month warranty period on the entire machine's quality.
2. Within this period, should any issue be due to the machine's defect, we assume full responsibility.
3. Beyond the warranty period, we provide free technical advisory support throughout the machine's lifetime.
4. On-site engineer services are available as necessary.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is situated in Wuxi city,Jiangsu Province, China. You can fly to Shanghai airport directly. The drive from Shanghai to Wuxi takes about 2 hours by car.
   
   3) Q: How does your factory handle quality control?
   A: Quality is our foremost priority. Our factory is ISO approved, and has received SGS report and CE certificate.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we clearly offer CIF pricing on quotes, depending on destination ports and monthly variations.
   
   5) Q: Is it possible to have my logo on the product?
   A: We proudly offer customized logo services, although additional fees may apply for logo design or modeling, unless you provide your own. could provide.
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team can tailor equipment to meet your specific requirements.


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