Efficient 30t Pipe Welding Rotator for Vessels 500-3500mm, 220V-450V

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is ingeniously designed with a robust motor and reducer, efficiently facilitating the rotation of pipes and enabling seamless travel on rails.
-- The Idler unit synergistically supports the pipe alongside the drive unit, ensuring stability and precision.
-- The adjustable distance between rollers allows for seamless accommodation of varying pipe or tank diameters, ensuring versatility and adaptability.
--Equipped with advanced variable speed controls, operators are empowered to fine-tune the rotation speed, achieving optimal welding precision and efficiency.
--Incorporates state-of-the-art safety mechanisms, including overload protection and emergency stop buttons, prioritizing operator safety.

Conventional Rotator Design Features:

It is extensively utilized for the proficient welding, installation, and polishing of cylindrical structures in industries such as oil and gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers, shipyards, steel structures, nuclear power, and beyond.

Turning rolls facilitate the effortless rotation of cylindrical containers during welding and fabrication, leading to superior quality and streamlined production. Our robust, enduring conventional turning rolls are engineered to withstand the most demanding and rigorous work environments. The powered drive units are managed by a sophisticated five-function pendant with a variable speed potentiometer, granting the operator unrivaled control over the rotating vessel.
Utilize reserved bolt holes or screws to adjust the center distance of the roller group, adeptly adapting to the changing diameters of workpieces.
Featuring a steel-rubber combination roller, the design boasts a large bearing capacity and formidable driving force. Equipped with an inverter for stepless speed regulation, it offers a wide speed range, high precision, and substantial starting torque.

Welsuccess provides an array of welding rotators available in a multitude of capacities (e.g., 1 tons to an impressive 1000 tons) to accommodate a diverse range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with an all-fabricated-steel base construction featuring wheel carriages that can be adjusted to suit vessels of various diameters while maintaining a constant centre-line. A single drive motor is an inverter-controlled variable frequency AC type with fan cooling. Dual reduction worm and wheel gearboxes are employed for superior durability and extended maintenance intervals. Drive and idler wheel shafts are housed in deep groove roller bearings for synchronized rotation. Both drive and idler rolls are equipped with lifting holes for effortless maneuverability. Control boxes are enclosed with IP55-rated enclosures and utilize advanced variable frequency AC control electrical systems, fully certified with CE. Furthermore, our company is ISO 9001:2015 Quality Management System certified, ensuring our products consistently establish safe working loads in the weld automation industry.

WorkShop


 

Professional Welding Rotators Manufacturer with Global Expertise

We possess over 20 years of expertise in the field of welding rotators, welding positioners, and welding manipulators.
We operate a sophisticated network of 6 advanced production lines and cater to an extensive client base across Europe, the U.S., the Middle East, and beyond.
Our products proudly bear the CE Marking and ISO9001 Quality Management System Certification: Your Assurance of ExcellenceDesigned to meet international standards, ensuring superior performance and unrivaled compliance..
With a wealth of case experience, we offer unparalleled support in customization.
Our core philosophy: 'Customer demand first, product quality and business reputation paramount.' We are dedicated to nurturing long-term customer relationships.

Company Perspective




Product Certification Achievements


Comprehensive Warranty and After-Sales Service

1. We offer a comprehensive 12-month guarantee period to ensure the quality of your entire machine.
2. Within this period, should any issues arise due to manufacturing defects, we will take full responsibility.
3. Beyond the guarantee period, we provide complimentary technical advisory support throughout the machine's lifetime.
4. Our engineers are available to provide on-site service when necessary, ensuring seamless operations.

Frequently Asked Questions:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, providing versatile solutions under one roof.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is situated in Wuxi City,Jiangsu Province, China. You can fly into Shanghai airport directly. A scenic drive of about 2 hours from Shanghai to Wuxi will bring you to our location..
   
   3) Q: How does your factory manage quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO approval, SGS reports, and CE certification.
   
   4) Q: Can your company provide CIF pricing?
   A: Yes, indeed. We offer CIF pricing clearly stated on our quotes, tailored to the destination port and varying by month.
   
   5) Q: Is it possible to have my logo on the product?
   A: We support custom logo services with expertise. Please note that a service fee applies for logo modeling unless you can provide.
   
   6) Q: Can your equipment be tailored to specific needs?

A: Yes, our highly skilled design team can customize equipment to perfectly meet customer requirements.


On-Site Operations

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Efficient Loading of Containers for Delivery