Industrial 10ton Capacity Pipe Welding Rotator for 500mm to 3500mm Vessels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

In-depth Descriptions of the Functions

-- The Drive unit is a marvel of engineering, boasting a robust motor and a highly efficient reducer. This unit facilitates flawless pipe rotation and ensures smooth travel along the rails, making it an indispensable component for precision work.
-- The Idler unit provides unwavering support to the pipe, working seamlessly with the drive unit to achieve exceptional stability and performance.
-- Ingeniously crafted, the adjustable distance between the rollers accommodates a vast array of pipe or tank diameters. This design offers unparalleled versatility, adapting to your every need.
-- Outfitted with cutting-edge variable speed controls, this unit empowers operators to effortlessly modulate rotation speeds, ensuring welding is executed with unrivaled precision and control.
-- This unit is equipped with sophisticated safety mechanisms, including overload protection and strategically positioned emergency stop buttons, guaranteeing enhanced operational security.

Features of Conventional Rotator Design:

It is extensively utilized for expert welding, installation, and polishing of cylindrical structures in the oil and gas sector, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers, boiler construction, shipbuilding, steel structures, nuclear power installations, and a multitude of other industries.

Our turning rolls dramatically streamline the rotation of cylindrical containers during welding and fabrication processes, elevating both production efficiency and quality. These heavy-duty, durable conventional turning rolls are designed to endure the most demanding workloads. The powered drive units are managed by an advanced five-function pendant featuring a variable speed potentiometer, granting operators precise control over the vessel's rotation.
Effortlessly adjust the roller group's center distance with reserved bolt holes or screws, allowing for seamless adaptation to varying workpiece diameters with precision.
Boasting a steel-rubber combination roller, this design is distinguished by its impressive bearing capacity and potent driving capability. With inverter stepless speed regulation, it offers a wide speed range with high precision and robust starting torque.

Welsuccess proudly delivers an extensive selection of welding rotators catering to a broad spectrum of capacities (e.g., 1 tons to over 1000 tons), capable of accommodating a diverse array of workpiece sizes with ease.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers are crafted with an all-fabricated-steel base construction, equipped with adaptable wheel carriages to handle vessels of varying diameters while maintaining a constant center-line. A single inverter-controlled, variable frequency AC drive motor with fan cooling powers the system, ensuring reliability. Dual reduction worm and wheel gearboxes enhance durability and extend maintenance intervals. Drive and idler wheel shafts are set within deep groove roller bearings for synchronized rotation. The drive and idler rolls are outfitted with lifting holes on the frames for easy maneuverability. Control boxes feature IP55 rated enclosures and incorporate variable frequency AC control systems, fully CE certified. Additionally, our company is ISO 9001:2015 Quality Management System certified, assuring the establishment of safe working loads in the weld automation industry.

Our Workshop

 

Premier Welding Rotators Manufacturer with Global Expertise

We are proud to hold over 20 years of unparalleled expertise in the development of welding rotators, welding positioners, and welding manipulators, each crafted with precision and innovation.
We operate six state-of-the-art production lines, ensuring top-notch quality and efficiency. We proudly extend our exceptional services to distinguished clients spanning the expansive regions of Europe, the U.S., the thriving Middle East, and far beyond, ensuring global reach and impact.
Our products are renowned for CE Marking certification and ISO9001 Quality Management System, guaranteeing adherence to the highest international standards while delivering exceptional, trustworthy performance..
Drawing from extensive case experience, we offer full customization with confidence, perfectly aligning with your tailored needs.
At the heart of our company ethos is the unwavering principle: 'Customer demand first, product quality and business reputation first.' We are devoted to fostering enduring partnerships with our esteemed customers.

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Warranty and After Sale Service

1. We confidently offer a comprehensive 12-month warranty for the entire machine, underlining our belief in the unparalleled quality of our products.
2. Should any issues arise from inherent machine faults within this period, we take full responsibility to address them, offering complete peace of mind.
3. Even beyond the warranty period, we provide enduring, complimentary technical advisory support for the machine's lifetime, ensuring seamless operation.
4. When necessary, our skilled engineers are available to offer on-site expertise and support, safeguarding optimal machine performance.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We are both a direct manufacturer and a trading company, ensuring a holistic service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is located in Wuxi city,Jiangsu Province, China. Easily accessible, you can fly directly to Shanghai airport. The journey from Shanghai to Wuxi takes roughly 2 hours by car, ensuring a smooth and efficient travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is paramount. Our factory has secured ISO approval, SGS report, and CE certification, reaffirming our dedication to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Indeed, we accept CIF pricing. We will clearly outline the CIF price in the quotation, customized for various destination ports and monthly variable factors.
   
   5) Q: Is it possible to have my logo on the product?
   A: We proudly offer custom logo services to elevate your brand's presence. Please note, an additional fee applies for logo modeling unless you supply the design..
   
   6) Q: Can your equipment be customized?

A: Certainly! Our expert design team excels at tailoring equipment to precise customer specifications, guaranteeing your utmost satisfaction.


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