Customized Voltage Welding Rotator for Pipe Welding, Steel PU Roller Wheels

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-30
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 30Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions: Dive into an enlightening journey through the pioneering abilities and state-of-the-art features that characterize our 30T Pipe Welding Rotator for Large Vessels with Custom Voltage Selection. Designed to revolutionize your welding processes with unmatched precision and efficiency, this rotator stands as a hallmark of innovation and reliability.

-- The Drive Unit: Equipped with a powerful motor and reducer, this unit is crafted for effortless and flawless pipe rotation, ensuring smooth and accurate transport of pipes along rails with utmost precision.
-- The Idler Unit: Offering unwavering support, this unit operates in perfect unison with the drive unit to guarantee consistent and dependable pipe handling, enhancing the overall operational efficiency.
-- Adjustable Roller Distance: Seamlessly adapts to various pipe or tank diameters, providing unparalleled versatility and adaptability for any welding task.
-- Variable Speed Controls: Customize the rotation speed to precisely match your specific welding requirements, achieving exceptional accuracy and optimal outcomes effortlessly every time.
-- Safety Mechanisms: Integrated features such as overload protection and emergency stop buttons ensure a secure and safe operating environment, prioritizing operator safety at all times.

Conventional Rotator Design Features: Embodying superior engineering excellence, these features significantly enhance performance and reliability, even in the most demanding industrial contexts.

It is widely used for welding, installation, and polishing of cylinders across the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers,shipyards, steel structures,nuclear power, and a multitude of other industries.

Turning Rolls: Streamlining the rotation of cylindrical containers in welding and fabrication processes, these robust, heavy-duty tools assure superior quality and peak efficiency. Our turning rolls withstand the toughest environments, powered drive units are managed by an advanced five-function pendant, featuring a variable speed potentiometer for complete operator control.
Easy Adjustment: Utilize reserved bolt holes or screws to effortlessly adjust the roller group's center distance, accommodating a wide variety of workpiece diameters with ease.
Steel-Rubber Combination Rollers: With remarkable bearing capacity and powerful driving force, these rollers are equipped with inverter stepless speed regulation, offering an extensive speed range, precise control, and substantial starting torque.

Weldsuccess supplies welding rotators in a variety of capacities, ranging from 1 ton to over 1000tons, accommodating a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE Rollers: Expertly crafted with an all-fabricated-steel base construction, these rollers boast adjustable wheel carriages to accommodate vessels of varying diameters around a constant center-line. A drive motor utilizing inverter-controlled variable frequency AC with fan cooling guarantees outstanding performance. Enhanced durability is realized through dual reduction worm and wheel gearboxes. Drive and idler wheel shafts are shielded in deep groove roller bearings for synchronized rotation. Both drive and idler rolls feature lifting holes on the frames for effortless maneuverability. Control boxes, rated IP55, employ variable frequency AC control systems and are comprehensively CE certified. Our ISO 9001:2015 Quality Management System certification emphasizes our dedication to achieving the highest safety and operational standards in the weld automation industry.

WorkShop

 

Professional Welding Rotators Manufacturer with Global Expertise: Setting industry benchmarks with our comprehensive knowledge and vast expertise, we continue to lead the way in innovation and excellence.

We have over 20 years of proficient experience in producing welding rotators, welding positioners, and welding manipulators.
WOur operations are streamlined to ensure peak efficiency, allowing us to deliver unmatched service excellence. We pride ourselves on operating six cutting-edge production lines that push the boundaries of innovation and quality. Our esteemed clientele spans across Europe, the United States, the Middle East, and other global markets, highlighting our reputation for excellence.
Our products are a testament to superior craftsmanship, embodying attributes that clients can trust. CE Marking, a symbol of quality and assurance, backed by the prestigious ISO9001 Quality Management System, guaranteeing the highest levels of quality and dependability.We rigorously conform to international standards, ensuring our products deliver outstanding performance and reliability..
Our wealth of case experience allows us to offer tailored customization options, perfectly aligning with the distinct needs of our clients.
Driven by a commitment to 'Customer demand first, product quality and business reputation first,' Wuxi Weldsuccess Automation Equipment Co., Ltd. is dedicated to nurturing long-lasting customer relationships.

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Warranty and After-Sale Service

1. Our comprehensive 12-month warranty covers the entire machine, ensuring peace of mind with regard to quality and reliability.
2. Should any defect arise during this warranty period, we proudly take full responsibility to rectify the situation.
3. Post-warranty, we provide lifetime complimentary technical advisory support to assure ongoing machine efficiency.
4. For optimal machine performance, our onsite engineer services are readily available when needed.

FAQ:

1. Q: Are you a factory or trading company?
   A: We proudly operate as both a direct manufacturer and trading company, ensuring the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art facility resides in the vibrant city of Wuxi, Jiangsu Province, China. Conveniently accessible, you can fly into Shanghai airport. A scenic 2-hour drive from Shanghai will bring you to Wuxi.
   
   3) Q: How does your factory manage quality control?
   A: Quality reigns supreme at our factory, validated by ISO approval, SGS report, and CE certification, showcasing our unwavering commitment to superior excellence.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely, we provide transparent CIF pricing on our quotes, tailored for different destination ports and updated for monthly changes.
   
   5) Q: Can I have my logo on the product?
   A: We are pleased to offer personalized logo services. Please note, an additional fee may apply if we model the logo unless yousupply the necessary design files..
   
   6) Q: Can your equipment be customized?

A: Absolutely, our proficient design team excels in crafting bespoke solutions to satisfy your precise specifications.


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