40 Tons Heavy Duty Automatic Rotator for Tank Welding - 400V Custom Voltage

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-40
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.5kw
• Transport Package: Wooden Case
• Specification: 40Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Equipped with a powerful motor and reducer, the Drive unit is meticulously engineered to ensure optimal performance in pipe rotation and seamless travel on rails, significantly enhancing operational efficiency.
-- The Idler unit stands as a pillar of support, harmoniously complementing the drive unit to deliver stable and unwavering pipe stabilization.
-- Effortlessly adjust the distance between the rollers to accommodate a wide array of pipe or tank diameters, offering unparalleled versatility across various operational needs.
-- Featuring state-of-the-art variable speed controls, our equipment enables operators to fine-tune rotation speeds with precision, ensuring superior welding precision and quality.
-- Our design integrates advanced safety features, including overload protection and emergency stop buttons, always prioritizing operator safety and providing peace of mind during operations.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power industries, pipelines, boilers, shipyards, steel structures, nuclear power, and various other demanding fields.

Our turning rolls are masterfully crafted to effortlessly rotate cylindrical containers during welding and fabrication processes, significantly elevating production quality and operational efficiency. Designed with durability in mind, these rugged conventional turning rolls withstand the harshest work environments. The powered drive units are governed by an advanced five-function pendant equipped with a variable speed potentiometer, granting operators complete control over the rotating vessel.
Adjust the center distance of the roller group effortlessly using reserved bolt holes or screws to adapt seamlessly to varying workpiece diameters, ensuring continuous operational fluidity.
Our equipment features an exceptionally durable steel-rubber combination roller, boasting impressive bearing capacity and powerful driving capabilities. Integrated with an inverter for seamless speed regulation, it provides a broad speed range, high precision, and superior starting torque.

Weldsuccess is proud to offer a diverse range of welding rotators available in various capacities (ranging from, 1 tons to over 1000 tons) to accommodate a vast array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are meticulously engineered with all-fabricated-steel bases and adaptable wheel carriages, designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor features an inverter-controlled variable frequency AC type enhanced with fan cooling for superior durability. Dual reduction worm and wheel gearboxes ensure exceptional durability, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for effortless maneuverability. Control boxes are enclosed within IP55-rated enclosures, utilizing variable frequency AC control electrical systems, all backed by full CE certification. Additionally, our company proudly upholds ISO 9001:2015 Quality Management System certification, assuring our products consistently meet the highest safety standards in the weld automation industry.

WorkShop

As a premier manufacturer of welding rotators, we bring unrivaled global expertise to the table

With a remarkable legacy of over 20 years specializing in the production of welding rotators,welding positioners, and welding manipulators,
Wwe operate on the cutting edge of technology, Boasting 6 advanced and state-of-the-art production lines, we take pride in servicing discerning clients across Europe, the U.S., the Middle East, and beyond, offering unparalleled quality and sophistication that truly stands out.
Our products are a proud hallmark of quality and safety, adorned with the esteemed CE Marking, standing as a testament to our unwavering adherence to stringent industry standards. ISO9001 Quality Management System Certification: Our commitment to management excellence perfectly aligns with global standards, ensuring performance that is unparalleled.We promise comprehensive compliance with the highest international standards, delivering performance that consistently surpasses expectations.
Our extensive and versatile case experience empowers us to deliver finely-tuned customizations, precisely meeting the unique demands of our clients.
Our guiding principle is: "Customer demand first, product quality and business reputation foremost." We are dedicated to building enduring relationships founded on trust and reliability.

Company Overview:




Product Certifications:


Warranty and After-Sales Service:

1. Enjoy the assurance of a 12-month comprehensive warranty covering the entire machine, symbolizing our commitment to quality and durability.
2. Within this warranty period, we pledge to resolve any issues due to manufacturing defects, taking full responsibility for their resolution.
3. After the warranty, benefit from ongoing complimentary technical advisory support, nurturing the long-term health of your machine.
4. Our skilled engineers are prepared to deliver on-site services as required, ensuring your machine's optimal performance and support.

Frequently Asked Questions (FAQs):

1. Q: Are you a manufacturing plant or a trading company?
   A: We are both a direct manufacturer and trading company, offering a seamless and integrated blend of capabilities.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is nestled in the vibrant city of Wuxi,Jiangsu Province, China. Guests can conveniently fly to Shanghai airport directly. The picturesque journey from Shanghai to Wuxi takes about 2 hours by car..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory proudly holds ISO certification, SGS report, and CE certification, reflecting our steadfast dedication to quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Certainly, we provide precise CIF pricing in our quotes, tailored to various destination ports and differing monthly schedules.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer personalized logo services to enhance your brand visibility. There may be an additional fee for logo creation unless youprovide pre-designed logos.
   
   6) Q: Can your equipment be customized to specific needs?

A: Absolutely, our experienced design team excels in crafting bespoke solutions tailored to your precise specifications.


On-Site Operations:

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