Reliable Welding Rotator for Tank Positioning, 500-8000mm Vessel Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Explore the Multifaceted Functions!

-- Our Drive unit, a marvel of engineering, boasts a powerful motor and reducer that effortlessly rotate pipes. It also allows seamless pipe movement along rails, ensuring smooth and efficient operations.
-- The Idler unit complements the drive unit perfectly, offering unparalleled support to pipes, guaranteeing stability and precision in every operation.
-- Thanks to the innovative adjustable roller feature, operators can easily modify the roller distance, adapting it to a vast array of pipe or tank diameters with unmatched precision.
-- Our advanced variable speed controls allow operators to fine-tune the rotation speed meticulously, optimizing it for exceptional welding results.
-- Our equipment is fortified with state-of-the-art safety mechanisms, including overload protection and convenient emergency stop buttons, providing ultimate safety and reliability.

Features of the Conventional Rotator Design:

It is extensively utilized for the specialized welding, installation, and polishing of cylindrical structures in diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among many others.

Ingeniously crafted turning rolls simplify the rotation of cylindrical containers during welding and fabrication, significantly enhancing production quality and efficiency. Our robust conventional turning rolls are designed to withstand the harshest, most challenging environments. With our powered drive units, experience unparalleled control through a five-function pendant, featuring a variable speed potentiometer that grants the operator total mastery over the rotating vessel.
Effortlessly adjust the center distance of the roller group using the reserved bolt hole or screw, accommodating various workpiece diameters seamlessly.
With a formidable steel-rubber combination roller, it offers impressive bearing capacity and exceptional driving force. The inverter stepless speed regulation spans a vast speed range, delivering high precision and substantial starting torque.

Weldsuccess proudly offers a comprehensive range of welding rotators with a variety of capacity options (e.g., 1 ton to over 1000 tons), adeptly accommodating a broad spectrum of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are built on a robust all-fabricated-steel base, with wheel carriages that are meticulously adjustable to accommodate vessels of varying diameters, preserving a constant center-line. The drive motor, featuring an inverter-controlled variable frequency AC type with fan cooling, ensures peak performance. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, lengthening overhaul intervals. Drive and idler wheel shafts are secured in deep groove roller bearings for synchronous rotation. Ingeniously designed with lifting holes, the drive and idler rolls offer effortless maneuverability. Control boxes feature IP55-rated enclosures, equipped with variable frequency AC control electrical systems and full CE certification. Our unwavering commitment to quality is underscored by our ISO 9001:2015 Quality Management System certification, ensuring safe working loads in the weld automation industry.

Our Workshop

As a premier Manufacturer of Welding Rotators, we bring a wealth of global expertise to the table.

With over 20 years of dedicated experience in producing top-tier welding rotators,welding positioners, and welding manipulators, we lead the industry.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve clients across Europe, the U.S., the Middle East, and beyond.
Our products bear the distinguished CE Marking certification, underscoring our commitment to quality and excellence. Our company proudly upholds the distinguished ISO9001 Quality Management System, a testament to our commitment to excellence and precision.This ensures our unwavering adherence to international standards, guaranteeing performance that consistently surpasses expectations..
Our extensive experience with various cases empowers us to offer bespoke customization solutions.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing long-term partnerships with our clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring the highest quality for the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for rectification.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, tailored to your destination port and subject to monthly variations.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery