80ton Heavy Duty Rotator for Tank Welding - Dual Voltage Options

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-80
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-5000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*3kw
• Transport Package: Wooden Case
• Specification: 80Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit, ingeniously designed with a robust motor & state-of-the-art reducer, facilitates seamless pipe rotation and enables smooth travel on rails.
-- The Idler unit cooperatively supports the pipe alongside the drive unit, ensuring stability and precision.
-- The roller spacing is effortlessly adjustable, allowing it to embrace a variety of pipe and tank diameters with ease.
-- Outfitted with advanced variable speed controls, empowering operators to fine-tune rotation speed for the pinnacle of welding efficiency.
-- Includes paramount safety features such as reliable overload protection and strategically placed emergency stop buttons.

Conventional Rotator Design Features:

It is extensively employed for welding, installation, and polishing of cylinders across a myriad of industries, including oil & gas, platform supports, storage tanks, tankers, pressure vessels,wind power, pipelines, boilers,shipyards, steel structures, nuclear power, and beyond.

Our turning rolls seamlessly facilitate the rotation of cylindrical containers during welding and fabrication. They're engineered to enhance production efficiency and ensure superior quality. Built to endure the most challenging environments, our heavy-duty conventional turning rolls are resilient and reliable. The powered drive units, directed by a versatile five-function pendant, offer complete control over the rotating vessel with a variable speed potentiometer.
Utilize the reserved bolt hole or screw to dynamically adjust the roller group's center distance, catering to varying workpiece diameters.
Boasting a steel-rubber combination roller, it delivers exceptional bearing and driving capacity. With an inverter for stepless speed regulation, it offers an expansive speed range, high precision, and substantial starting torque.

Welsuccess provides an expansive range of welding rotators, accommodating diverse workpiece sizes with capacities ranging from 1 ton to beyond 10,00 tons.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers exhibit all-fabricated-steel base construction, with adaptable wheel carriages for vessels of varying diameters. The drive system features a single motor with inverter-controlled variable frequency AC, fan-cooled for optimal performance. The dual reduction worm and wheel gearboxes ensure unmatched durability and extended service intervals. Drive and idler wheel shafts are supported by deep groove roller bearings for synchronized rotation. Both drive and idler features lifting holes in frames for effortless maneuverability. The control boxes have IP55-rated enclosures and employ variable frequency AC control systems with full CE certification. Additionally, we adhere to the ISO 9001:2015 Quality Management System, underscoring our commitment to safety and excellence in the weld automation industry.

WorkShop


 

Premier Professional Welding Rotators Manufacturer with Unparalleled Global Expertise

For over 20 years, we have honed our expertise in welding rotators,welding positioners, and welding manipulators.
We proudly operate six state-of-the-art production lines, extending our services to clients across Europe, the USA, the Middle East, and beyond.
Our products are distinguished with CE Marking and uphold the rigorous ISO 9001 Quality Management System standards.With unwavering dedication to international standards, we ensure exceptional performance that meets and exceeds global benchmarks..
Boasting a wealth of case experience, we support full-scale customization tailored to your needs.
Our company's ethos: 'Customer demand first, product quality and business reputation paramount.' We strive for enduring customer relationships.

Company View




Product Certificate


Warranty and After Sale Service

1. We proudly offer a 12-month guarantee period ensuring the utmost machine quality.
2. Within this period, any issues arising from machine defects will be our full responsibility.
3. Beyond the guarantee period, enjoy free technical advisory support throughout the machine's lifespan.
4. Engineer services are available on-site when necessary, ensuring optimal machine performance.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering comprehensive solutions.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our factory is strategically located in Wuxi city,Jiangsu Province, China. Fly directly to Shanghai airport; the drive to Wuxi takes about 2 hours by car..
   
   3) Q: How does your factory maintain high-quality control?
   A: Quality is our priority. We have achieved ISO approval, SGS report, and CE certification.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we clearly state CIF prices in quotes, varying with destination ports and month-to-month dynamics.
   
   5) Q: Is it possible to have my logo on the product?
   A: Absolutely, we offer customized logo services for an additional fee, unless you provide the logo design. could provide.
   
   6) Q: Can your equipment be customized?

A: Definitely! Our expert design team can customize equipment to meet your specific requirements.


Working at Site

Machining Equipments



Package


Loading Containers for Delivery