Robust 10ton Capacity Pipe Welding Rotator for Steel Coated PU Wheel Support

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The drive unit is a masterpiece of engineering, boasting a powerful motor and a high-efficiency reducer. It guarantees seamless pipe rotation and ensures smooth, uninterrupted travel along the rails.
-- The idler unit stands as a pillar of strength, providing unwavering support to the pipe. It harmoniously collaborates with the drive unit to deliver unmatched stability and reliability.
-- Ingeniously designed, this system offers adjustable roller distances to accommodate a vast array of pipe or tank diameters, ensuring remarkable versatility for any task.
-- With cutting-edge variable speed controls, operators are empowered to fine-tune rotation speeds effortlessly, ensuring impeccable welding precision and control at all times.
-- This unit comes equipped with sophisticated safety mechanisms, including overload protection and strategically placed emergency stop buttons, to guarantee enhanced operational security.

Conventional Rotator Design Features:

It is widely utilized for welding, installation, and polishing of cylindrical structures within oil and gas, robust platform supports, expansive storage tanks, resilient tankers,pressure vessels,wind power, intricate pipelines, boilers,boiler construction, shipbuilding, steel structures, nuclear power installations, and many other industries.

Turning rolls revolutionize the rotation of cylindrical containers during welding and fabrication, significantly boosting production efficiency and quality. Our heavy-duty, robust conventional turning rolls are engineered to endure the toughest, most demanding workloads. Powered drive units are controlled by an advanced five-function pendant featuring a variable speed potentiometer, providing operators with precise control over the vessel's rotation.
Utilize reserved bolt holes or screws to effortlessly adjust the roller group's center distance, adapting to various workpiece diameters with impeccable ease and accuracy.
With a steel-rubber combination roller, this design showcases incredible bearing capacity and extraordinary driving power. It is equipped with inverter stepless speed regulation, offering a wide speed range with high precision and significant starting torque.

Welsuccess offers a comprehensive range of welding rotators that cater to various capacities (e.g., 1 tons to over 1000 tons), accommodating a diversified range of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast a solid all-fabricated-steel base construction with adaptable wheel carriages that accommodate vessels of varying diameters while maintaining a constant center-line. A single inverter-controlled, variable frequency AC drive motor with fan cooling propels the system. Dual reduction worm and wheel gearboxes enhance durability and significantly extend maintenance intervals. Drive and idler wheel shafts are set within deep groove roller bearings, ensuring synchronous rotation. Both the drive and idler rolls are equipped with lifting holes on the frames for effortless portability. Control boxes offer IP55 rated enclosures and feature variable frequency AC control systems, fully CE certified. Additionally, our company maintains ISO 9001:2015 Quality Management System certification, ensuring the establishment of safe working loads in the weld automation industry.

WorkShop

 

The Premier Welding Rotators Manufacturer with Unmatched Global Expertise

We are proud to hold over 20 years of unrivaled expertise in the innovative development of welding rotators, pioneering welding positioners, and cutting-edge welding manipulators.
We operate six state-of-the-art production lines and extend our unparalleled services to esteemed clients across Europe, the U.S., the Middle East, and far beyond.
Our products stand out in the market due to their prestigious CE Marking certification and ISO9001 Quality Management System, ensuring strict adherence to international standards and delivering consistently superior, reliable performance..
With extensive case experience, we are poised to offer full customization to impeccably match your unique requirements.
Our company's core philosophy is: 'Customer demand first, product quality and business reputation first.' We are committed to nurturing long-lasting relationships with our cherished customers.

Company Vision




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Warranty and After-Sale Service

1. We offer a remarkable 12-month guarantee period for the entire machine quality, reflecting our unwavering confidence in our product.
2. If any problem arises due to an inherent flaw in the machine during this period, we take full responsibility to rectify it, ensuring your complete peace of mind.
3. Beyond the guarantee period, we provide complimentary technical advisory support for the entire lifespan of the machine, ensuring seamless operation.
4. On-site engineer service is available when necessary, providing expert hands-on support and expertise.

FAQs:

1. Q: Are you a factory or a trading company?
   A: We are proud to be both a direct manufacturer and a trading company, offering a comprehensive and seamless service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our advanced, state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. It takes about 2 hours by car from Shanghai to Wuxi, ensuring a smooth and pleasant travel experience..
   
   3) Q: How does your factory ensure quality control?
   A: Quality is of paramount importance to us. Our factory has proudly obtained ISO approval, SGS report, and CE certification, underscoring our dedication to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Indeed, we do accept CIF pricing. We will clearly outline the CIF price on the quote, tailored to various destination ports and variable factors each month.
   
   5) Q: Is it possible to have my logo on the product?
   A: Our company fully supports custom logo services, significantly enhancing your brand visibility. Please note that an additional fee may apply for logo modeling, unless you provide the design..
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team excels at tailoring equipment to meet specific customer requirements, ensuring your utmost satisfaction.


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