Versatile Lead Screw Rotator for Pipe Welding - Vessel Diameter 500-3500mm

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Discover unparalleled efficiency with our cutting-edge Drive unit. Armed with a robust motor and reducer, it seamlessly orchestrates pipe rotation and glides effortlessly along rails, boosting operational productivity to new heights.
-- The Idler unit is expertly crafted to provide flawless support, working in perfect harmony with the drive unit to deliver unparalleled stability and precision.
-- Effortlessly customize your setup with the hand screw feature, allowing for seamless adjustments to the rollers' distance for various pipe or tank diameters, ensuring versatility and ease.
-- Masterfully control your workflow with our variable speed settings, empowering operators to meticulously adjust rotation speeds, achieving optimal welding performance with precision.
-- Prioritizing safety, our equipment is equipped with state-of-the-art mechanisms such as overload protection and emergency stop buttons, providing a secure workspace.

Conventional Rotator Design Features:

It is widely utilized for exceptional welding, installation, and polishing of cylinders across diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and various other sectors.

Our turning rolls are engineered to streamline the rotation of cylindrical containers during welding and fabrication, guaranteeing superior quality and efficiency. Designed to endure the harshest conditions, our heavy-duty conventional turning rolls assure longevity and peak performance. The empowered drive units are masterfully controlled by a comprehensive five-function pendant, effortlessly complemented by a variable speed potentiometer, granting operators total mastery over the vessel's rotation.

Our intuitive handwheel design simplifies wheel adjustments, proving to be more user-friendly than traditional bolt types.

Witness the ease of direct wheel distance adjustments with our handwheel design, as demonstrated in our comprehensive video guide.

Welsuccess proudly presents a diverse and versatile range of welding rotators, boasting capacities from 1 ton to an impressive over 1000 tons, capable of accommodating workpieces of various sizes seamlessly.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Manufacturer of Welding Rotators with Global Expertise

With over 20 years of unrivaled expertise in the creation of welding rotators,welding positioners, and welding manipulators,
We operate 6 state-of-the-art production lines, serving clients across Europe, the U.S., the Middle East, and beyond.
Our offerings proudly bear CE Marking and ISO9001 Quality Management Systemcertifications, ensuring products not only meet but exceed international standards, showcasing exceptional performance and reliability.
Our extensive case experiences and bespoke customization options distinguish us in the market.
Our philosophy is simple: "Customer demand first, product quality and business reputation foremost." We are committed to nurturing long-term customer relationships built on trust and excellence.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. Enjoy peace of mind with our comprehensive 12-month warranty period, covering the entire machine's quality and ensuring satisfaction.
2. During the warranty period, if any issues arise due to machine defects, we are wholeheartedly committed to taking full responsibility. We will ensure that these issues are resolved with the utmost promptness and efficiency.
3. After the warranty period, we proudly continue to offer complimentary technical advisory support throughout the entire machine lifespan. This ensures our valued clients enjoy unparalleled peace of mind and seamless operation.
4. For critical situations, we proudly offer the option for our highly skilled engineers to provide on-site service at your location. This ensures that expert assistance is readily available whenever you need it most.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, bringing unmatched expertise and superior quality service within our industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is located in Wuxi city,Jiangsu Province, China. For your convenience, you can fly to Shanghai airport directly. The journey from Shanghai to Wuxi by car takes approximately 2 hours..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our utmost priority. Our factory is proudly ISO-approved, with an SGS report and CE certification, which consistently ensures premium standards are met.
   
   4) Q: Does your company accept CIF pricing?
   A: Yes, we offer CIF pricing, clearly detailed on the quotation. This is customized according to the specific destination port and varies monthly.
   
   5) Q: Is it possible to have my logo on the product?
   A: We provide exceptional support for customized logo services. There may be an additional service fee for logo creation unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Absolutely! Our expert design team is fully capable of crafting customized solutions that are perfectly tailored to meet your specifications and requirements.


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