Lead Screw Rotator for Pipe Welding - 380V and 400V Options Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CRS-20
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V and 400V etc Available
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*1.1kw
• Transport Package: Wooden Case
• Specification: 20Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Our groundbreaking Drive unit, featuring a robust and high-performance motor coupled with an efficient reducer, guarantees effortless pipe rotation. It ensures seamless pipe travel along rails, significantly boosting operational efficiency and productivity.
-- The Idler unit provides vital support for the pipe, perfectly complementing the drive unit to deliver remarkable stability and precision in operations.
-- Effortlessly adjust the roller distance using a convenient hand screw, providing the flexibility needed to accommodate pipes or tanks of varying diameters with ease.
-- Enjoy unmatched control with our variable speed settings, allowing operators to meticulously fine-tune rotation speeds for optimal welding performance and precision.
-- Your safety is our top priority, with integrated mechanisms including overload protection and emergency stop buttons ensuring a secure and worry-free work environment.

Conventional Rotator Design Features:

It is widely utilized for the outstanding welding, installation, and polishing of cylinders, catering to diverse industries such as oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,nuclear power, and numerous other sectors.

Our turning rolls make rotating cylindrical containers during welding and fabrication a breeze, ensuring top-tier quality and efficiency. Engineered to endure the harshest environments, our heavy-duty conventional turning rolls promise superior durability and performance. Managed by a sophisticated five-function pendant, these powered drive units are enhanced by a variable speed potentiometer, giving operators full control over the vessel's rotation for precise operations.

The wheel adjustments are designed to be more intuitive and user-friendly, surpassing traditional bolt-type systems.

Our innovative handwheel design simplifies direct wheel distance adjustments, as clearly demonstrated in our accompanying video.

Welsuccess proudly presents a versatile array of welding rotators, with capacities ranging from 1 ton to over 1000 tons, adeptly accommodating workpieces of various dimensions.


Product Parameters

Model	CRS-5	CRS-10	CRS-20	CRS-30	CRS-40	CRS-50	CRS-60	CRS-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Hand adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Model	CRS-100	CRS-120	CRS-150	CRS-200	CRS-300		CRS-400	CRS-500	CRS-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Hand adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

Workpiece Process

Company View

A Premier Welding Rotators Manufacturer with Global Expertise

With over 20 years of exceptional expertise in the manufacturing of welding rotators,welding positioners, and welding manipulators,
We operate 6 cutting-edge production lines, delivering world-class service to clients throughout Europe, the U.S., the Middle East, and beyond.
Our products proudly feature CE Marking and ISO9001 Quality Management Systemcertifications, ensuring that they meet international standards and deliver exceptional performance.
Our extensive case experience and bespoke customization options distinguish us from the competition.
Our guiding philosophy: "Customer demand first, product quality, and business reputation first." We are dedicated to fostering long-term customer relationships.



Product Certification Details


Comprehensive Warranty and After-Sale Service

1. Our generous 12-month warranty period covers the entire machine's quality, providing you with peace of mind and confidence in our products.
2. At any point during the warranty period, should any issues arise due to machine defects, we fully commit to taking responsibility and ensuring a prompt resolution. Your satisfaction with our product is paramount, and we guarantee a seamless experience.
3. Even after the warranty period has ended, we are delighted to offer complimentary technical advisory support for the entire lifespan of the machine. This dedication ensures our valued clients experience peace of mind and uninterrupted operation.
4. In critical situations, our team provides the invaluable option of having skilled engineers available for on-site service at your location, delivering expert assistance whenever needed to keep operations running smoothly.

FAQ:

1. Q: Are you a factory or trading company?
   A: We are a direct manufacturer and trading company, providing unmatched expertise and service quality that set a benchmark in our industry.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. For your convenience, you can fly directly to Shanghai airport. The drive from Shanghai to Wuxi is approximately 2 hours, offering a seamless travel experience..
   
   3) Q: How does your factory handle quality control?
   A: Quality is our utmost priority, consistently upheld through our esteemed ISO approval, SGS report, and CE certification. Our rigorous standards guarantee premium quality at all times.
   
   4) Q: Does your company accept CIF pricing?
   A: Absolutely, we offer CIF pricing clearly outlined in the quotation, tailored to the specific destination port and adaptable monthly, ensuring transparency and convenience.
   
   5) Q: Is it possible to have my logo on the product?
   A: We proudly offer comprehensive support for customized logo services. While there may be a small service fee for logo creation, we ensure your brand is represented with excellence unless youprovide.
   
   6) Q: Can your equipment be customized?

A: Absolutely, our proficient design team excels at crafting bespoke solutions, meticulously tailored to align with your unique specifications and requirements.


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