10ton Capacity Pipe Welding Rotator with Custom Voltage Options Available

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-10
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-3500mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*0.55kw
• Transport Package: Wooden Case
• Specification: 10Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Magnificent Functions at Your Fingertips

-- The Drive unit is a marvel of engineering, featuring a robust motor and an exceptionally efficient reducer that work in tandem to ensure effortless pipe rotation and smooth transit along the rails.
-- The Idler unit stands as a pillar of support, seamlessly collaborating with the drive unit to deliver unrivaled stability and performance.
-- Ingeniously crafted, the adjustable distance between the rollers accommodates an extensive array of pipe and tank diameters, offering unparalleled versatility for diverse applications.
-- This unit is equipped with cutting-edge variable speed controls, enabling operators to adjust rotation speeds with ease, ensuring precision and control to optimize welding accuracy.
-- Boasting advanced safety features, including overload protection and strategically placed emergency stop buttons, this unit ensures superior operational security.

Conventional Rotator Design Features:

It is extensively utilized for welding, installation, and polishing tasks involving cylindrical structures in the oil and gas sectors, platform supports, storage tanks, tankers,pressure vessels,wind power projects, pipelines, boilers, boiler construction, shipbuilding, steel structures, nuclear power installations, among various other industries.

Turning rolls are instrumental in streamlining the rotation of cylindrical containers during welding and fabrication, boosting production efficiency and quality. Our robust conventional turning rolls are built to endure the most demanding workloads. Featuring a sophisticated five-function pendant with a variable speed potentiometer, the powerful drive units allow the operator to maintain precise control over the vessel's rotation.
Utilize the reserved bolt holes or screws for seamless adjustment of the roller group's center distance, effortlessly accommodating a variety of workpiece diameters with precision.
Boasting a steel-rubber combination roller, this design offers impressive bearing capacity and formidable driving capability. With inverter stepless speed regulation, it provides an extensive speed range with high precision and substantial starting torque.

Welsuccess offers a comprehensive selection of welding rotators catering to a variety of capacities (e.g., 1 tons to over 1000 tons), accommodating an extensive diversity of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

CR CE rollers boast an all-fabricated-steel base construction with adaptable wheel carriages to fit vessels of varying diameters while maintaining a constant center-line. Powered by a single inverter-controlled, variable frequency AC drive motor with fan cooling, the system is built for durability. Dual reduction worm and wheel gearboxes prolong maintenance intervals. Drive and idler wheel shafts are housed within deep groove roller bearings for synchronized rotation. Both drive and idler rolls feature lifting holes for easy maneuverability. Control boxes are IP55 rated and include variable frequency AC control systems, fully CE certified. Our company proudly holds ISO 9001:2015 Quality Management System certification, ensuring the establishment of safe working loads in the weld automation industry.

Workshop

 

Leading Welding Rotators Manufacturer with Global Expertise

Proudly, we hold over two decades of expertise in developing welding rotators, welding positioners, and welding manipulators.
We operate six cutting-edge production lines Expanding our global presence, we proudly extend our top-notch services to clients across Europe, the U.S., the Middle East, and far beyond, ensuring exceptional customer satisfaction.
Our products shine with distinction due to their prestigious CE Marking certification and our adherence to the ISO9001 Quality Management System, thereby ensuring compliance with revered international standards while delivering unmatched quality and reliable performance..
Leveraging extensive case experience, we proudly offer full customization to meet your specific needs, guaranteeing tailored solutions that align with your unique requirements.
Our company's core philosophy is encapsulated in: 'Customer demand first, product quality and business reputation first.' We prioritize fostering enduring relationships with our esteemed clients.

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Warranty and After Sale Service

1. Demonstrating our unwavering confidence in our products, we provide an impressive 12-month guarantee period for the complete machine quality.
2. Within this guarantee period, should any issue emerge from an inherent flaw in the machine, we assume full responsibility to rectify it, ensuring your complete peace of mind.
3. Even after the guarantee period, we continue to offer complimentary technical advisory support for the entire lifespan of the machine, promoting seamless operation.
4. When needed, engineer service at the user's premises is available, providing expert hands-on support and guidance.

FAQ:

1. Q: Are you a factory or a trading company?
   A: We proudly hold the dual role of both a direct manufacturer and a trading company, delivering a holistic service experience.
   
   2) Q: Where is your factory located? How can I visit there?
   A: Our cutting-edge factory is situated in the vibrant city of Wuxi city,Jiangsu Province, China. For a seamless travel experience, fly directly to Shanghai airport, followed by a convenient two-hour drive to reach Wuxi..
   
   3) Q: How does your factory ensure quality control?
   A: Quality remains our utmost priority. Our factory proudly possesses ISO approval, an SGS report, and CE certification, reflecting our steadfast commitment to excellence.
   
   4) Q: Does your company accept CIF price?
   A: Absolutely, we accept CIF pricing and will articulate the CIF price on the quote, customized for various destination ports and fluctuating factors monthly.
   
   5) Q: Is it possible to have my logo on the product?
   A: We fully support your branding endeavors with custom logo services to enhance brand visibility. Note that a nominal fee might apply for logo modeling, unless you provide the design..
   
   6) Q: Can your equipment be customized?

A: Certainly! Our expert design team excels in tailoring equipment to meet specific customer requirements, ensuring your utmost satisfaction.


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