Heavy-Duty Welding Rotator for Tank Positioning, 800-10000mm Range

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is a powerhouse of efficiency, fitted with an exceptionally robust motor and reducer to effortlessly enable pipe rotation. It allows for seamless pipe traversal along rails, ensuring operations are streamlined and performed with absolute ease.
-- The Idler unit partners harmoniously with the drive unit, delivering outstanding support to the pipe. This ensures unmatched stability and precision throughout operations, enhancing overall performance.
-- Our cutting-edge adjustable roller feature allows operators to effortlessly modify roller distances, providing unrivaled adaptability to accommodate a wide spectrum of pipe and tank diameters with pinpoint accuracy.
-- Outfitted with advanced variable speed controls, operators can precisely adjust rotation speeds, optimizing them to achieve superior welding results.
-- Loaded with comprehensive safety mechanisms, including overload protection and strategically placed emergency stop buttons, ensuring peak safety and reliability.

Conventional Rotator Design Features:

It is extensively utilized for the specialized welding, installation, and polishing of cylindrical structures in a myriad of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among many others.

Ingeniously designed, our turning rolls simplify the rotation of cylindrical containers during welding and fabrication, significantly boosting production quality and efficiency. These extraordinarily durable conventional turning rolls are engineered to withstand the most challenging and demanding work environments. Our powered drive units offer unrivaled control, featuring a sophisticated five-function pendant and a variable speed potentiometer that bestows operators with complete command over the rotating vessel.
Effortlessly adjust the roller group's center distance using the reserved bolt hole or screw, thus accommodating varying workpiece diameters with seamless ease.
Featuring a steel-rubber combination roller, this system boasts substantial bearing capacity and remarkable driving force. The inverter-equipped stepless speed regulation accommodates a wide range of speeds, delivering exquisite precision and significant starting torque.

Weldsuccess offers a vast and versatile selection of welding rotators with a wide array of capacity options (e.g., 1 ton to in excess of 1000 tons), effectively catering to a diverse array of workpiece sizes.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers boast a robust, all-fabricated-steel base construction, with meticulously adjustable wheel carriages designed to accommodate vessels of varying diameters while maintaining a constant center-line. The drive motor, an inverter-controlled variable frequency AC type with fan cooling, ensures optimal performance. Enhanced with dual reduction worm and wheel gearboxes, this design promises extended overhaul intervals. Both drive and idler wheel shafts are secured in deep groove type roller bearings, ensuring synchronized rotation. Ingeniously designed, the drive and idler rolls are equipped with lifting holes for effortless maneuverability. Control boxes feature IP55 rated enclosures with variable frequency AC control electrical systems and full CE certification. Our dedication to quality is further underscored by our ISO 9001:2015 Quality Management System certification, guaranteeing safe working loads in the weld automation industry.

WorkShop

As a Professional Welding Rotators Manufacturer, we leverage an extensive reservoir of global expertise.

With over 20 years of dedicated experience in the production of welding rotators,welding positioners, and sophisticated welding manipulators.
With a dynamic and robust operation comprising six state-of-the-art production lines, we take pride in serving clients all over Europe, the U.S., the Middle East, and beyond, delivering excellence.
Our esteemed products proudly bear the distinguished CE Marking, a testament to our unwavering commitment to quality and excellence. Our company is a proud bearer of the distinguished ISO9001 Quality Management System certification, a true testament to our unwavering commitment to excellence and precision.This ensures our steadfast adherence to international standards, guaranteeing performance that consistently surpasses expectations and redefines excellence..
Our extensive experience across diverse cases empowers us to offer bespoke and tailored customization solutions that meet unique client needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing and fostering long-term partnerships with our esteemed clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer a comprehensive 12-month warranty period, ensuring unparalleled quality across the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we confidently take full responsibility for rectification.
3. Beyond the warranty, we provide complimentary and expert technical advisory support throughout the entire lifespan of the machine.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises, ensuring seamless operations.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, offering the unparalleled best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our cutting-edge factory is strategically situated in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic and picturesque drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our utmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification, assuring our clients of superior quality.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, meticulously tailored to your destination port and subject to monthly variations for your benefit.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer bespoke and customized logo services. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our proficient and expert design team is adept at tailoring equipment to meticulously meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt and Timely Delivery