Tank Welding Rotator with Custom Voltage and 500-4000mm Diameter

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-50
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 220V,380V,400V,450V and Customized..
• Vessel Diameter: 500-4000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*2.2kw
• Transport Package: Wooden Case
• Specification: 50Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- Experience superior efficiency with our Drive unit, featuring a robust motor and reducer. This ensures not only efficient pipe rotation but also a smooth transit on rails.
-- Our Idler unit stands as a pillar of support, harmoniously working with the Drive unit to ensure the pipe remains stable throughout operations.
-- Adjust with ease! The rollers' distance can be seamlessly modified to fit various pipe or tank diameters, offering unmatched versatility in diverse operations.
-- Embrace precision with our variable speed controls, allowing operators to adjust rotation speeds finely and achieve the highest standards of welding precision.
-- Safety is paramount with our integrated safety features, including overload protection and emergency stop buttons, ensuring operators' peace of mind.

Conventional Rotator Design Features:

It is widely employed for the welding, installation, and polishing of cylindrical structures across the oil and gas industry, platform supports, storage tanks, tankers,pressure vessels,wind power sectors, pipelines, boilers, shipyards, steel structures, nuclear power, and numerous other fields.

Our turning rolls redefine efficiency by effortlessly rotating cylindrical containers during welding and fabrication, significantly enhancing production quality. Built for resilience, these heavy-duty conventional turning rolls excel in the most demanding environments. Control is made effortless with a powered drive unit operated by a sophisticated five-function pendant, equipped with a variable speed potentiometer for precise control over the rotating vessel.
Adapt with precision by adjusting the center distance of the roller group using reserved bolt holes or screws, allowing seamless adaptation to workpieces of different diameters.
Featuring a durable steel-rubber combination roller, our equipment boasts substantial bearing capacity and exceptional driving power, complete with an inverter for stepless speed regulation, enabling a wide speed range and remarkable starting torque.

Weldsuccess provides welding rotators in a range of capacities (from, 1 tons to over 1000 tons) to accommodate a diverse array of workpiece sizes.

Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are designed with precision-engineered all-fabricated-steel bases and adjustable wheel carriages to accommodate vessels of various diameters while maintaining a consistent center-line. The drive motor is an advanced inverter-controlled variable frequency AC type, equipped with fan cooling. Enhanced durability is achieved through dual reduction worm and wheel gearboxes, with both drive and idler wheel shafts supported by deep groove roller bearings for synchronized rotation. The design includes lifting holes on the frames for effortless maneuverability. Control boxes feature IP55 rated enclosures and employ variable frequency AC control electrical systems, all fully CE certified. Our company proudly holds ISO 9001:2015 Quality Management System certification, assuring that our products consistently meet the highest safety and quality standards in the weld automation industry.

WorkShop

 

We are a Professional Welding Rotators Manufacturer with unparalleled global expertise

With over 20 years of specialized expertise in manufacturing welding rotators, welding positioners, and welding manipulators,
We operate state-of-the-art 6 advanced production lines catering to discerning clients across Europe, the U.S., the Middle East, and other regions.
Our products proudly bear the CE Marking: A symbol of trust and quality recognized globally, ensuring our products meet stringent European standards. Our products are backed by rigorous industry standards, assuring you of their exceptional quality and reliability. ISO9001 Quality Management System Certification: Our commitment to excellence is reflected in our alignment with international benchmarks, ensuring outstanding performance in every aspect.We ensure comprehensive compliance with the highest international standards, consistently delivering superior performance that goes beyond expectations..
With rich and diverse case experience, we are equipped to offer tailored customization with precision, meeting unique client requirements effectively.
Our company's ethos: "Customer demand first, product quality and business reputation first." We are dedicated to cultivating long-term relationships based on trust and reliability.

Company Overview: Discover the legacy of Wuxi Weldsuccess Automation Equipment Co., Ltd., where innovation meets exceptional service.




Product Certifications: Our certifications speak volumes, reinforcing our commitment to safety, quality, and excellence.


Warranty and AfterSales Service: Experience unparalleled support with our comprehensive warranty and service offerings.

1. Enjoy peace of mind with a 12-month warranty for the entire machine, designed to ensure quality and durability.
2. Within this period, should any issues arise due to manufacturing defects, we assume full responsibility for a swift resolution.
3. Beyond the warranty, benefit from complimentary technical advisory support throughout the lifespan of your machine, ensuring continuous optimal performance.
4. Our expert engineers are available for on-site services when necessary, guaranteeing optimal performance and support at every step.

Frequently Asked Questions (FAQs): Seek clarity and find answers to common inquiries about our products and services.

1. Q: Are you a manufacturing plant or a trading company?
   A: We are a direct manufacturer and trading company, offering the best of both worlds for unmatched value and quality.
   
   2) Q: Where is your factory located, and how can I visit?
   A: Our factory is situated in the vibrant city of Wuxi, Jiangsu Province, China.Visitors can fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi takes approximately 2 hours by car, offering a pleasant journey. . 3) Q: How does your factory ensure quality control?A: Quality is our topmost priority. Our factory proudly holds ISO certification, SGS report, and CE certificate, embodying our steadfast commitment to excellence.
   
   4) Q: Does your company offer CIF pricing?
   A: Yes, we provide clear CIF pricing on quotes, tailored to various destination ports and varying monthly schedules to suit your needs.
   
   5) Q: Is it possible to have my logo on the product?
   A: We offer customized logo services, ensuring your brand shines distinctly. There may be an additional service fee for logo creation or, if you already have pre-designed logos, we can seamlessly integrate them.
   
   6) Q: Can your equipment be customized to specific needs?
   A: Absolutely, our expert design team specializes in creating bespoke solutions precisely tailored to meet customer specifications.On-Site Operations: Witness the seamless integration of innovative solutions at our state-of-the-art facilities.State-of-the-Art Machining Equipment: Experience cutting-edge technology that ensures precision and efficiency in every operation.
   
   Secure Packaging: Our packaging solutions are designed to protect your investment during transit, ensuring it arrives in pristine condition.

Efficient Container Loading for Delivery: We prioritize timely and secure delivery through our efficient container loading processes, ensuring your products arrive on schedule.


Efficient Container Loading for Delivery: We prioritize timely and secure delivery through our efficient container loading processes, ensuring your products arrive on schedule.

State-of-the-Art Machining Equipment: Experience cutting-edge technology that ensures precision and efficiency in every operation.



Secure Packaging: Our packaging solutions are designed to protect your investment during transit, ensuring it arrives in pristine condition.


Efficient Container Loading for Delivery: We prioritize timely and secure delivery through our efficient container loading processes, ensuring your products arrive on schedule.