Custom Welding Rotator for Tank Positioning

• Customization: Available
• Type: Welding Turning Rolls
• Structure: Adjustment
• Model NO.: CR-200
• Rotaion Speed: 0.05-0.5rpm
• Max Eccentricity Distance: 100mm
• Tilting Angle: 1
• Voltage: 380
• Welding Turning Rolls Type: Adjustable
• Welding Tilter Type: Conventional
• Condition: New
• Voltage Available: 380V,400V,450V,570 and Customizd
• Vessel Diameter: 500-8000mm
• Roller Wheels: Steel Coated with PU Type
• Motor Power: 2*4kw
• Transport Package: Wooden Case
• Specification: 200Ton load capacity
• Trademark: Weldsuccess
• Origin: China
• HS Code: 8515809090

Product Description

Descriptions of the functions

-- The Drive unit is the powerhouse of our system, featuring an incredibly robust motor and reducer. With effortless precision, it not only facilitates pipe rotation but also enables smooth traversal along rails, ensuring operations are as streamlined and efficient as possible.
-- The Idler unit works in perfect harmony with the drive unit, offering unparalleled support and stability to the pipe, ensuring operations are carried out with unmatched precision and reliability.
-- Experience the convenience of our innovative adjustable roller feature, allowing operators to modify roller distances with ease. This adaptability ensures a precise fit for a diverse range of pipe or tank diameters, enhancing operational flexibility.
-- Our system is equipped with cutting-edge variable speed controls, allowing operators to finely adjust rotation speeds, optimizing performance for the highest quality welding outcomes.
-- Safety is paramount with our integrated mechanisms, including overload protection and accessible emergency stop buttons, guaranteeing maximum safety and operational reliability.

Conventional Rotator Design Features:

It is extensively utilized for specialized welding, installation, and polishing of cylindrical structures across a wide range of industries, including oil and gas, platform supports, storage tanks, tankers,pressure vessels,wind power, pipelines, boilers,shipyards, steel structures,and nuclear power industries, among many others.

Our turning rolls are ingeniously crafted to simplify the rotation of cylindrical containers during welding and fabrication, enhancing both production quality and efficiency. Built to thrive in the toughest environments, our durable conventional turning rolls are equipped with powered drive units offering superior control through a user-friendly five-function pendant. The variable speed potentiometer provides operators with full command over the rotating vessel.
Effortlessly adjust the center distance of the roller group using the reserved bolt hole or screw, allowing seamless accommodation of varying workpiece diameters.
Featuring a sophisticated steel-rubber combination roller, our system boasts a large bearing capacity and exceptional driving force. The inverter stepless speed regulation covers a vast range of speeds, offering high precision and substantial starting torque.

Weldsuccess offers a comprehensive collection of welding rotators with a diverse selection of capacity options (e.g., 1 ton to over 1000 tons), effectively accommodating an array of workpiece sizes with ease.


Product Parameters

Model	CR-5	CR-10	CR-20	CR-30	CR-40	CR-50	CR-60	CR-80
Turning Capacity	5 tons	10 tons	20 tons	30 tons	40 tons	50 tons	60 tons	80 tons
Loading Capacity-Drive	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Loading Capacity-Idler	2.5 tons	5 tons	10 tons	15 tons	20 tons	25 tons	30 tons	40 tons
Vessel size	350-5000 mm	350-5000mm	350-5000mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm
Adjust Way	Bolt adjustment
Motor Power	2*0.37 KW	2*0.55 KW	2*0.75KW	2*1.1 KW	2*1.1 KW	2*1.5 KW	2*2.2 KW	2*3 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available
Roller size	Φ250*140mm	Φ300*180mm	Φ350*180mm	Φ350*220mm	Φ400*220mm	Φ400*220mm	Φ450*300mm	Φ500*360mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black

 

Model	CR-100	CR-120	CR-150	CR-200	CR-300		CR-400	CR-500	CR-1000
Turning Capacity	100 tons	120 tons	150 tons	200 tons	300 tons		400 tons	500 tons	1000 tons
Loading Capacity-Drive	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Loading Capacity-Idler	50 tons	60 tons	75 tons	100 tons	150 tons		200 tons	250 tons	500 tons
Vessel size	570-6800mm	570-6800mm	570-6800mm	570-6800mm	570-6800mm		570-6800mm	1000-7000mm	1500-8000mm
Adjust Way	Bolt adjustment
Motor Power	2*3 KW	2*3 KW	2*4 KW	2*4 KW	2*5.5 KW		2*5.5 KW	2*7.5 KW	2*15 KW
Rotation Speed	100-1000mm/min Variable Frequency Driver
Roller wheels	Rubber / PU / Steel Wheels all available					Steel Wheels
Roller size	Φ500*400mm	Φ500*440mm	Φ500*600mm	Φ600*645mm	Φ700*300mm		Φ700*350mm	Φ800*400mm	Φ900*500mm
Voltage	220V / 380V / 415V / 440V / 480V / 575V ~ 50/60Hz 3Phase
Control system	Remote hand box 8m cable (Rotation Forward & Reverse / Stop / Emergency Stop / Rotation speed display)
Color	RAL 3003 RED+9005 Black
Optional	Two Drive Units Can be Synchronous Rotation to get Double Load Turning Capacity.

Our CR CE rollers are built on a robust all-fabricated-steel base construction. The wheel carriages are meticulously adjustable to fit vessels of various diameters, maintaining a constant center-line. The drive motor, featuring inverter-controlled variable frequency AC type with fan cooling, ensures peak performance. Enhanced durability comes from dual reduction worm and wheel gearboxes, extending overhaul intervals. Both drive and idler wheel shafts are secured in deep groove type roller bearings, ensuring synchronous rotation. Ingeniously designed with lifting holes, the drive and idler rolls offer effortless maneuverability. Control boxes feature IP55 rated enclosures equipped with variable frequency AC control electrical systems and full CE certification. Our ISO 9001:2015 Quality Management System certification further solidifies our commitment to quality, ensuring safe working loads in the weld automation industry.

WorkShop

As a leading Professional Welding Rotators Manufacturer, we leverage our extensive global expertise to deliver groundbreaking solutions.

With over 20 years of dedicated experience in the production of welding rotators,welding positioners, and welding manipulators, we are industry pioneers.
With a robust operation comprising 6 state-of-the-art production lines, we proudly serve clients across Europe, the U.S., the Middle East, and beyond.
Our products bear the distinguished CE Marking certification, underscoring our commitment to quality and excellence. Our company proudly upholds the distinguished ISO9001 Quality Management System, a testament to our unwavering pursuit of precision and excellence.This ensures our strict adherence to international standards, guaranteeing performance that consistently exceeds expectations..
Our extensive experience with diverse cases empowers us to provide bespoke customization solutions tailored to your unique needs.
At the heart of Wuxi Weldsuccess Automation Equipment Co., Ltd. lies our core philosophy: 'Customer demand first, product quality and business reputation first.' We are dedicated to nurturing enduring partnerships with our clients.

Company Overview




Product Certifications

Warranty and After-Sales Service

1. We offer an extensive 12-month warranty period, ensuring the highest quality for the entire machine.
2. Should any issues arise due to inherent machine defects within this period, we take full responsibility for rectification.
3. Beyond the warranty, we provide complimentary technical advisory support throughout the machine's entire lifespan.
4. If necessary, we offer on-site engineering service to address any concerns directly at your premises.

Frequently Asked Questions (FAQ):

1. Q: Are you a factory or trading company?
   A: We are both a direct manufacturer and a trading company, bringing you the best of both worlds.
   
   2) Q: Where is your factory located? How can I visit?
   A: Our state-of-the-art factory is strategically located in Wuxi city,Jiangsu Province, China. You can conveniently fly to Shanghai airport directly. The scenic drive from Shanghai to Wuxi spans approximately 2 hours by car.
   
   3) Q: How does your factory ensure quality control?
   A: Quality is our topmost priority. Our factory is honored to have obtained ISO approval, SGS report, and CE certification, ensuring top-tier quality control.
   
   4) Q: Does your company offer CIF pricing?
   A: Absolutely. Our quotes transparently reflect CIF prices, tailored to your destination port and subject to monthly variations.
   
   5) Q: Is it possible to feature my logo on the product?
   A: We proudly offer customized logo services. Please note additional fees may apply for logo modeling unlessyou are able to provide the necessary design files.
   
   6) Q: Can your equipment be customized to meet specific needs?

A: Indeed, our expert design team is adept at tailoring equipment to meet your unique requirements.


On-Site Operations

Precision Machining Equipment



Secure Packaging


Efficient Loading of Containers for Prompt Delivery